INNOVATION 2017 - Nikken .Mini-Mini Advanced ± Chuck ... CNC Rotary Tables NIKKEN I/O NCT200...

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Transcript of INNOVATION 2017 - Nikken .Mini-Mini Advanced ± Chuck ... CNC Rotary Tables NIKKEN I/O NCT200...

  • nikken-world.com

    I N N O V AT I O N

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  • ContentsNC Tooling SolutionsX-Treme Milling Chuck

    Balancable Shrink & X-Treme Shrink

    Mini-Mini Advanced Chuck

    EVO & Spectrum Reamers

    Zero Fit Holder

    ZMAC Advanced Boring

    RAC Advanced Boring

    eMAC Digital Boring

    New NC Tool SolutionsSK Coolant Collet

    3 Angle Clamper

    SK Sleeve (Slim Chuck) & MMC Sleeve (Mini Mini Chuck)

    Vacuum Extractor

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    CNC Rotary TablesNIKKEN I/O

    NCT200

    Ultra Big Bore

    CNCZ205

    5AXDD100AF

    5AX-DD130 BF2-S

    5AX-DD80HB

    Tool PresettersElbo Controlli - NIKKEN

    E346i

    E460N

    Hathor Six

    66B / 68B

    E46L / E46LTW

    Angle HeadsAlberti Angle Heads

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  • Our CompanyNIKKEN Kosakusho Europe are leading suppliers of elite precision engineering products.

    With research and development located at the NIKKEN Innovation Centre Europe (NICe), and operations at the Euro Centre, NIKKEN operates in high stature manufacturing environments covering aerospace, medical, oil and gas, motor sport, power engineering as well as the mould and die sectors.

    Creative and innovative, NIKKEN Europe are at the forefront and number one choice for precision manufacturers, Original Equipment Manufacturers (OEMs) and Tier One suppliers.

    NIKKENs market leading solutions include:

    Performance CNC Rotary Tables

    High Accuracy NC Tooling Solutions

    Tool Presetters

    Spindle Optimisation Solutions

    NIKKENs extensive product range, combined with technical expertise, training and after sales service, come together to deliver a superior end-to-end experience that allows our customers the opportunity to successfully compete in the global marketplace.

    Our HistoryNIKKEN Kosakusho Europe is a subsidiary of NIKKEN Kosakusho Works Limited, Japan, with principle activities covering the import and distribution of the complete NIKKEN product range.

    With operations across three continents, offices in over 70 countries and a 15,000 product range, NIKKEN has earned and maintained a reputation globally for producing quality products.

    Our people are at the heart of our operations. Our goal is the same where ever our team members may be: to uphold a unified standard of quality performance and excellence in our products and to our customers.

    NIKKEN Kosakusho are continually striving to improve technology through research and development, innovation and industry knowledge to ensure that our customers can compete and win in their demanding market sectors.

  • NC

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    X-Treme Full-Slotting (Ti 6Al-4B):

    NIKKEN NBT50-C25EX-115 50mm deep slot

    (2 x Diameter) 25mm Rippa

    geometry tooling 35 m/min 0.07 mm/tooth (6 teeth) 187 mm/min 234cm min MRR

  • nikken-world.com

    The X-Treme Milling Chuck was developed to meet an Aerospace requirement for reliable heavy milling of titanium aero components. This process demanded a combination of high repeatable accuracy, excellent run-out characteristics, combined with complete elimination and prevention of absolutely any movement or pulling-out of the end mill.

    The NIKKEN X-Treme Milling Chuck uses the multi-roller system which contains 140% more needle rollers than any comparable chuck. Also, to allow for a more consistent and permanent gripping force when clamped the rollers are arranged differently in more rows than ever before.

    To demonstrate the absolute power, consistency and stability that can be achieved with the NIKKEN X-Treme Milling Chuck solution we regularly feature and repeat what weve now come to call our Cut of Death demonstration.

    Zero pull-out

    The Largest Gripping Force Available from any tool holder currently available in the market

    Exclusive Patented Positive Shank location and integrated face sealing system

    X-Treme Milling Chuck

    Multi-Roller System

    Imitation Roller System

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    NIKKEN Multi-lockCompetitor HydraulicCompetitor Shrink fit Competitor Mechanical

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    Balanceable Shrink & X-Treme Shrink

    The NIKKEN Balanceable Shrink and Shrink X-Treme Holders have been developed to meet a requirement for high-speed semi-finish and finishing applications where maximum metal removal rates and absolute cutter security are essential.

    The design provides built-in balance adjustment post shrinking. This means that the entire tool assembly can be fine balanced to suit any spindle or application requirements. The location of the adjustment holes negates the effects of centrifugal forces during high speed rotation.

    NEW Shrink-Fit EX Profile Milling Process (Ti 6Al-4B):

    NIKKEN NBT50-SF25EX-160

    50mm deep slot (2 x Diameter)

    2mm radial cut 90 m/min 0.12 mm/tooth (4 teeth) 550 mm/min 55cm min MRR

    Special unbalance adjustment screws

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    The collet features no external nut and is drawn from either the side of the holder or from the base of the holder.

    The NIKKEN Mini-Mini Chuck is simply the most effective product for reduced diameter machining or components and applications where confined access or tight spaces can prove problematic.

    Designed as a mechanical alternative to both hydraulic and shrink-fit products it features an 8 degree collet and rear clamping of the collet. This allows the chuck to be not only extremely compact but also provide gripping capabilities and performance characteristics surpassing those of the competitors.

    The Mini-Mini Chuck is a balanced system offering superior performance and accuracy at G2.5.

    The new Mini-Mini Chuck Advanced has an incredibly low run-out of only 2-3m and a clamping force over 3 times stronger than that of the standard Mini-Mini Chuck.

    Extended Lengths

    Improved Gripping Power - Minimum Overhang

    TiN Bearing Gear (HV2,200)

    HSK AT Type

    Mini-Mini Advanced Chuck

    Oil Chamber

    Hydraulic ChuckNo Gripping at

    Front Nose

    Mini-Mini ChuckGripping from

    Front Nose

    Standard Type

    Direct Screw Type

    Unsupported 0.5mm - MMC8 Thin Wall Machining

    Endmill - 8mm (2 Flute) Depth of cut - 8mm Width of cut - 8mm Cutting Speed - 300m/min Chip Thickness - 0.120mm Feed - 2865mm/min Speed - 12000rpm MRR - 183cm3/min

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    NIKKEN EVO & Spectrum ReamersNIKKEN have two new exciting ranges of reamers for 2017, the EVO range is aimed at difficult to cut heat resistant materials while the new Spectrum range is focussed on non-ferrous applications.

    EVO Series Reamers deliver fantastic performance on heat and corrosion-resistant nickel and titanium alloys. These materials are difficult to cut because of their low thermal conductivity and susceptibility to welding and work hardening.

    Optimised geometry for difficult- to-cut materials

    Latest coating technology - high-grade film coating with 1100C thermal resistance, thermal and a coating hardness of Hv3200

    Spectrum Series Reamers deliver outstanding performance in aluminum as well as other non-ferrous metals and plastics.

    New thin film coating, ultra hard Hv6000

    Coating thickness of 1m enables sharp cutting edge

    Optimised geometry for aluminum

    Reamers

    HASTELLOY Cutting Speed: 18m/min Feed 0.2mm/rev Hole: 10mm h7 Surface Roughness: Ra 0.3

    INCONEL 718 Cutting Speed: 5m/min Feed: 0.2mm/rev Hole: 10mm h7 Surface Roughness: Rz 6.3 m

    ALUMINUM ADC12 Cutting Speed: 30m/min Feed: 0.2mm/rev Hole: 12mm h7 Surface Roughness: Rz 1 m

    ALUMINUM A2017 Cutting Speed: 50m/min Feed: 0.2mm/rev Hole: 10.5mm h7 Surface Roughness: Rz 0.5 m

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    ZERO FIT LIFE TEST

    Material: Ti 6Al-v 4V Nikken Holder: BT40-SZF16-90 End Mill: C48 1200 083 1200

    300 l

    Cutting Speed Vc: 110m/min Chip Thickness Hex: 0.07mm Feed per tooth Fz: 0.117mm/rev Width of Cut Ae: 1.2mm Depth of Cut Ap: 20mm MRR (peak): 33cm3/min Feed: 1362mm/min Speed: 2918rpm

    Zero Fit Holder

    When a machine tool has been in operation for 2~3 years, the run-out accuracy of the spindle may decline to 0.010mm~0.040mm at 100mm from the gauge line. The NIKKEN Zero Fit Holder allows correction of this error back to the as-new run-out of 0.001~0.002mm.

    Typical runout can be in the region of 21 microns - when this is reduced to 3 microns, the tool life can be improved by approximately 5 times.

    The choice of the Slim Chuck style SZF and the Anniversary type Milling Chuck style CZF can be selected depending on your application and cutter specifications.

    Fine Adjust Cam

    Master Cam

    Time - 5min 6secPasses - 18Power - 14%Runout - 1m

    Time - 17secPasses - 1Power - 14%Runout - 1m

    Time - 10min 12secPasses - 36Power - 15%Runout - 1m

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    ZMAC Advanced BoringIrrespective of specific boring requirements - NIKKEN can provide the optimum solution. Our updated ZMAC Advanced Boring Heads feature a double-contact shoulder support and provide excellent reliability and performance for deep hole boring and high-speed boring operations.

    Boring Modular System

    RAC Advanced BoringNIKKEN RAC Boring Heads feature a precision ground serration, giving perfect cont