GEA FreshFormer - CFScfs-industrial.gr/.../uploads/2017/12/GEA-FreshFormer.pdfFlexibility The GEA...

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GEA FreshFormer Επίσημος Αντιπρόσωπος:

Transcript of GEA FreshFormer - CFScfs-industrial.gr/.../uploads/2017/12/GEA-FreshFormer.pdfFlexibility The GEA...

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GEA FreshFormer

Επίσημος Αντιπρόσωπος:

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General info

The GEA FreshFormer increases flexibility in fresh meat forming

and saves money by significantly reducing the residue (giveaway) at

changeover. It forms fresh red meat into virtually any shape for

meat balls, steak haché, beef tartar, burgers and more. It is also

suitable for formed vegetable products. The machine is enhanced

with features to meet the specific needs for forming fresh products,

and comprises our experience from the GEA EasyFormer and GEA

MultiFormer. Easily exchangeable forming plates in combination

with easy access to the hopper guarantee fast product changeover

times.

• Flexible solution to form fresh products

• Fast change-over (for small batches)

• Little residue, saving 2 to 30 kg per change-over

• Gentle feed preserves the meat’s structure

• Easy to operate and clean

Working principle

By using a feeder instead of conventional screw feed, the GEA

FreshFormer preserves the structure of the fresh red meat and

vegetables. This avoids damage to the product and ensures it

maintains its appetizing appearance. To avoid product blocking

inside the hopper interrupting forming of non-free-flowing

products, an optional bridge breaker can be installed.

• Feeder to preserve structure of meat

• Optional bridge breaker to avoid blocking inside hopper

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Performance

The GEA FreshFormer delivers low- to medium production

capacities, and our customers' experience in the field consistently

shows that uptime of 98% and higher is possible. The hopper and

feeding system are easy to clean when changing to different product

material. The hydraulic/pneumatic drive system delivers maximum

running speeds up to 50 strokes per minute (depending on

application). Belt width is 400 mm.

• Flexibility to form many difficult fresh products with very little

residue

• Easy and quick product changeover

• Accurate portioning with minimum waste

• User-friendly operation, tooling, cleaning and maintenance

• Option for products with paper in between products

Output quality

In contrast to further processed meat products, which tend to be

produced in very high volumes, fresh formed red meat products are

made to order in small batches. This means more changeovers per

shift. If too much product is left in the hopper at changeover, the

giveaway is unnecessarily high and there is a higher risk of product

mixing in the hopper. The GEA FreshFormer overcomes these

issues by using a hopper with a product feeding system that

minimizes the residu after each batch. In addition the hopper is

provided with an accessible low-level door. Product residue is easy

to remove, meaning typically less than one kilogram is left in the

hopper at changeover - compared to over six kilograms in formers

with similar capacity. The potential savings in product giveaway

ensure a fast payback time for your investment in a GEA

FreshFormer.

• Minimizes residue after each batch

• Less than one kilogram left in hopper at changeover

• Accessible low-level door

• Fast payback time

GEA FreshFormer 3/7

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Flexibility

The GEA FreshFormer is modular and automated product

portioning in trays is possible. It can also be equipped with a stick

insertion unit, a paper interleaver, or a ball rolling unit to create

round products. These forming accessories have reduced

integration within minutes.

• Modular design

• Automated product portioning in trays possible

Controls

The GEA FreshFormer has a programmable PLC with a GEA

touchpanel interface to optimize the forming cycle for every

individual product. High standard in operating philosophy, recipe

control, userfriendly and equipped with different operating levels

like maintenance, cleaning, line operators and production.

• Accurate process control

• Programmable PLC with operator friendly touchpanel

Technical specifications

Label 400 Unit

Dimension 2060 x 2640 x 1010 mm

Belt width 400 mm

Max. capacity 50 Strokes/min

Max. filling, volume/stroke 1.37 l

Electric power 8 kW

Air consumption 300 nl/min / cft/min

Machine weight 1.130 kg

Hopper volume 210 l

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Accessories / Options

GEA Ball Rolling Unit

• To roll cylindrical products between 5 and 50 gram

• Top belt moves back and forth crosswise

• For 400 and 600 mm wide lines

GEA Process Controls

• Automate management of production recipes

• Scheduling of production batches

• Production reporting

• Material tracking and tracing

• Manually influence production

GEA BridgeBreaker

• Minimize product bridging in the hopper

• Ensure consistent flow towards pressing/filling chamber

• Larger product temperature fluctuation possible inside former

hopper

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GEA Forming Plates

• Efficient designs, built for accurate shaping and portion weight

• Lightweight, durable construction for reliable, long-life operation

• Custom design capabilities

• 2D, single side 3D and double 3D shapes

GEA Paper Interleaver

• Prevents products sticking together (fresh or frozen situation)

• Added value to your end product

• Simple design, which can be attached to a GEA MultiFormer or

FreshFormer

• Easy access to paper cassettes for refilling during production

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naht erom ni snoitarepo dna selas orue noillib-itlum htiw ynapmoc gnireenigne labolg a si puorG AEG

50 countries. Founded in 1881, the company is one of the largest providers of innovative equipment and

process technology. GEA Group is listed in the STOXX ® Europe 600 Index.

We live our values.Excellence • Passion • Integrity • Responsibility • GEA-versity

GEA

[email protected]

gea.com

Επίσημος Αντιπρόσωπος:

CFS IndustrialΛευκάδος 22, Γλυκά Νερά

15354, Αττικήwww.cfs-industrial.gr

[email protected], [email protected]τ. 210 6655240, φ. 2106655230