Frequency Inverter - ΑΡΧΙΚΗ | intech.gr · VF-nC3 Functionality VF-PS1 ... VF-AS1 the top...

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Frequency Inverter

Transcript of Frequency Inverter - ΑΡΧΙΚΗ | intech.gr · VF-nC3 Functionality VF-PS1 ... VF-AS1 the top...

Frequency Inverter

The models VF-PS1, VF-FS1 and VF -S11 are also available in IP54 / 55 at different power ratings.

Frequency inverters overview

40,1 0,2 0,4 15 18,5 75 500 630 [kW]

VF-AS1

VF-MB1

VF-S11

VF-FS1

VF-nC3

VF-PS1

Fun

ctio

na

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Protection class IP54 / 55

Frequency inverters of TOSHIBA convince plant manufacturers and machine

operators worldwide due to high reliability in operation and flexibility in appli-

cation. With their wide product range, the practice oriented functions and the

various interface options are those TOSHIBA frequency inverters the first choice

for demanding as well as standard applications.

3-ph.400 V

3-ph.500 V

1-ph.240 V

3-ph.240 V

2,2 40,2 0,4 0,75 30 75 90[kW]

VF-S11

VF-S11

VF-PS1

VF-S11

VF-FS1

VF-PS1

VF-FS1VF-S11

Power

Toshiba frequency inverters are de-

signed for the global market and

are manufactured with the newest

production methods. They comply

with worldwide standards like CE,

GOST-R, UL, C-tick or DNV; they are

extremely reliable and meet highest

quality standards.

Sophisticated control algorithms, like

sensor-less vector control for induc-

tion and permanent magnet motors

or energy saving functions save re-

sources and increase the efficiency of

your drive. Innovative technologies,

like reduction of input current

harmonics and leakage currents se-

cure long-term investments.

Toshiba frequency inverters offer a

multitude of functions and are there-

fore easy to integrate into almost any

system. From the broad product ran-

ge with capacities from 0.1 to 630

kW you can always choose the right

inverter for your application.

VF-nC3 Nanodrive - The compact class VF-MB1 - The Innovative

• Machine tools

• Building automation

• Conveyors

• Compact machines

The VF-nC3 excels at its compactness, simple installation and easy start-up. Settings are easily done with the convenient jog dial.Due to its integrated high attenuation EMC filters it can be operated in any environment. Its sensorless vector control ensures an excellent efficiency of your drive and makes it suitable also for dynamic applications. The tolerance of the reaction time to external signals is constant and as low as ±1 ms – the VF-nC3 controls the drive with high efficiency and repeat accuracy.

The VF-MB1 is the first choice for drive solutions with high demands on the control characteristics and the integrated functions for applications in machine building industry, ma-terial handling or for pumps and fans. The integrated PLC (Logic Sequence) allow the integration of control functions in the drive.Through the extensive field bus modules available as plug-in design, as well as the standard Modbus® RTU, CANopen® interface can be the VF-MB1 integrated in nearly every pro-duction environment.

• Extremely compact

• EMC filter C1

• Easy configuration

• PID control, logic functions AND, OR

• RS485 interface

• Quick stop

• Slim shape body (only 45 mm wide up to 1,5 kW)

• CANopen® and Modbus® interfaces built-in

• EMC filter C2

• Easy configuration

• PID control, PLC functions (Logic Sequence)

• STO / SS1 according to IEC/EN61800-5-2

• Dual rating (CT/VT)

• Packaging machines and machine tools

• Pumps and fans

• Conveyors

• Lifting and crane applications

VF-S11 - The all-rounder VF-FS1 - The HVAC specialist

With its broad range of functions the VF-S11 can be used in many different applications. Braking unit and EMC filter are integrated as a standard. A great variety of fieldbus interfaces can be integrated into the inverter via the exchangeable ter-minal block.The sensor-less vector control with diverse energy saving functions, automatic slip compensation and a high over-load capability guarantee outstanding performance and high torque over the full range of output frequencies up to 500 Hz. For power ratings up to 4 kW the VF-S11 is also available with protection class IP54 / 55.

• Industrial applications

• Machine and plant building

• Conveyors

• Lifting and crane applications

• Compactness

• EMC filter C2

• Flexible and easy to integrate

• Braking unit

• PID control, logic functions AND, OR

The VF-FS1 features a proven technology to reduce input cur-rent harmonics. Although its extremely compact dimensions it complies with the specifications defined in IEC61000-3-12 without the use of additional components. Long-life main ca-pacitors, automatic service messages, and easy maintenance allow an extraordinary economic and efficient system design and operation.Over the complete power range up to 75 kW these inverters are also available with protection class IP54 / 55. Integrated special functions for pumps and fans as well as energy saving functions are further features. Its high over-load capability for short-time ensures robustness. The exchangeable termi-nal block allows the integration of a great variety of fieldbus interfaces especially for building automation (BACnet®, Meta-sys® N2, APOGEE® FLN, LonWorks®) into the inverter.

• Building automation

• Pumps and fans

• Heating, ventilation and aircondition

• Low harmonics, high power factor

• Extremely compact

• EMC filter C2

• EMC filter C1 and IP55 optional

• PID control, logic functions AND, OR

VF-PS1 - The multi-purpose drive VF-AS1 - The top class

Its powerful vector control (closed-loop as option) makes the VF-PS1 the perfect choice for demanding applications. The newest technologies for energy saving as well as a high per-centage (88%) of recycable materials ensure an economic use of resources.Due to its wide power range, numerous integration possibi-lities, internal fieldbus options, and great functionality – for example STO / SS1 according to IEC/EN61800-5-2, integrated PLC (Logic Sequence), emergency operation (FORCE/FIRE mo-des) – the VF-PS1 is suitable for many applications not only for pumps and fans.For power ratings up to 90 kW the VF-PS1 is also available with protection class IP54 / 55.

• Complex machines and plants

• Pumps and fans

• Conveyors

• Centrifugals

• EMC filter and DC-reactor

• Braking unit

• Output frequency range up to 1000 Hz

• STO / SS1 according to IEC / EN61800-5-2

• Closed-loop vector control

• PLC functions (Logic Sequence)

• EMC filter C2 and IP54 / 55 option

• DNV certificated

Performance, precision, and easy configuration make the VF-AS1 the top model of the Toshiba frequency inverters. Outstanding dynamic, powerful vector control, high starting torque and high overload capability as well as its vast func-tionality make it the first choice for highly demanding ap-plications. Typical PLC tasks can be integrated into the drive by means of Logic Sequence functions. Further features are: Safety Stop, special functions for lifting applications and tex-tile machines, torque reference and tension control, program-mable pattern sequence control, simple positioning, teaching modes, internal fieldbus options and many more.

• EMC filter and DC-reactor

• Braking unit

• Output frequency range up to 1000 Hz

• STO / SS1 according to IEC / EN61800-5-2

• Closed-loop vector control

• PLC functions (Logic Sequence)

• Functionalities for special applications

• DNV certificated

• Complex machines and plants

• Lifting and crane applications

• Textile machines

• Pattern sequence control

Specifications VF-nC3 VF-MB1 VF-S11 VF-FS1 VF-PS1 VF-AS1

Main power supply 1)

1-ph. 100...115 V1-ph. 200...240 V3-ph. 200...240 V3-ph. 380...480 V3-ph. 380...500 V3-ph. 525...600 V3-ph. 500...690 V

0.1 ... 0.75 kW0.2 ... 2.2 kW0.1 ... 4.0 kW

––––

–0.2 ... 2.2 kW0.2 ... 15 kW

–0.4 ... 18.5 kW 8)

––

–0.2 ... 2.2 kW0.2 ... 15 kW

–0.4 ... 15 kW0.75 ... 15 kW

––

0.4...30 kW0.4 ... 75 kW

–––

––

0.4 ... 90 kW0.75 ... 630 kW

––

1.5 ... 630 kW

––

0,4 ... 75 kW0,75...500 kW

––

1,5 ... 630 kW

Maximum output frequency 400 Hz 500 Hz 500 Hz 200 Hz 500 / 1000 Hz 2) 500 / 1000 Hz 2)

Overload capability60 s short time

150%200% (0.5 s)

150% 8)

200% (0.5 s)150%

200% (0.5 s)110%

180% (2 s)120%

135% (2 s)150%

165% (2 s)

Maximum ambient temperature -10...50/60 °C -10 ... +60°C -10 ... +40 / 60°C -10 ... +50 / 60°C -10 ... +60°C -10 ... +60°C

Integrated EMC filterEN61800-3 categoryEN55011 class

C1B group 1

C2 A group 1

C2A group 1

C1 / C2 4)

B / A group 1 4)

C1 / C2 / C3 4), 5)

B / A group 1 4)C2 / C3 5)

A group 1 / 2 5)

Integrated DC reactor – – – – 18.5 ... 630 kW 18,5 ... 500 kW

Integrated braking unit – – 0.4 ... 220 kW 0,4 ... 160 kW

Protection class IP20IP54 (1-ph. 200 V-class)IP54 (3-ph. 200 V-class)IP54 (3-ph. 400 V-class)

––

–––

0.4 ... 2.2 kW0.4 ... 4 kW0.75 ... 4 kW

       6)

––

0.75 ... 75 kW

       6)

––

0.75 ... 90 kW

       6)

–––

Terminal block exchangableDigital inputsDigital outputsRelaisAnalog inputs with PTC-evaluationAnalog outputsPulse inputPulse output

–5111111

0.38 ... 1.6 kHz

812211

10 Hz ... 20 kHz10 Hz ... 20 kHz

812211

Option0.5 ... 1.6 kHz

4–2211

Option–

7 + 4 + 4 7)

2 + 2 + 21 + 1 + 13 + 1 + 11 + 1 + 1

2 + 2Option

1 ... 43.2 kHz

7 + 4 + 4 7)

2 + 2 + 21 + 1 + 13 + 1 + 11 + 1 + 1

2 + 2Option

1 ... 43,2 kHz

V/f control methodsConstant torque (linear)Variable torque (square)7 points selectableAutomatic torque boostSensor-less vector control without speed feedbackClosed-loop vector control with speed feedbackEnergy saving controlPM- (Servo-) motors Torque limitTorque control with reference

––

––

––

Option

Option

Function examplesFixed speedsSpeed up / down3-wire operationLogic functionsDC brakingCatch on the flyControlled deceleration after power black-outAcceleration / deceleration rampsPID controlAutomatic suspend at low referenceEmergency operation (FIRE / FORCE modes)Special functions for textile machi-nesSpecial functions for lifting appli-cationsMaintain positionSTO / SS1 (IEC / EN61800-5-2)

15

AND + OR

2

after 0 ... 600 s–

––

15

3

after 0 ... 600 s

15

AND + OR

3

after 0 ... 600 s

––

8

AND + OR–

2

after 0 ... 600 s

––

15

2

after 0 ... 600 s

15

4

after 0 ... 600 s

1) Voltage tolerance -15 %... +10 %

2) Models VF-AS1 4xxx PLY-A2 and VF-PS1 4xxx PLY-A2 up to 37 kW: maximum output frequency 1000 Hz

3) Depending on inverter rated capacity and protection class as well as selected PWM switching frequency and installation, refer to the manual

4) VF-FS1 and VF-PS1 supplied in protection class IP54 / 55 have integrated EMC filters category C1, class B, group 1

5) VF-PS1 and VF-AS1 in the power range 0.75 ... 4 kW (400 V class) have EMC filters category C2, class A group 1; in the power range 5.5 ... 630 kW (400 V class) EMC filters category C3, class A group 2.

6) VF-FS1, VF-PS1, VF-AS1 with power rating greater 22 kW in metal housing: IP20 with optional terminal cover

7) Integretable options ETB003Z and ETB004Z each with 4 additional inputs, please refer to the list of options on the next page

8) Dual rating function at reduced overload capacity

Options VF-nC3 VF-MB1 VF-S11 VF-FS1 VF-AS1 / VF-PS1

Internal fieldbus communication interfacesCANopen®

Profibus® DPTOSHIBA TTLModbus® RTU RS485DeviceNet®

CC-Link®

LonWorks®

BACnet®

Metaysy® N2APOGEE® FLNEtherCAT®

EtherNet / IP®

–––

Standard––––––––

StandardPDP003Z

–StandardDEV003Z

–––––

IPE003ZIPE002Z

––

StandardRS4003ZDEV001ZCCL002ZLIU005Z

–––––

––

TB-PWB-S11Standard

––

LIU007ZBCN002ZMTS002ZAPG002Z

––

–PDP002Z

–StandardDEV002ZCCL001Z

LIU006Z (VF-PS1 only)BCN001Z (VF-PS1 only)MTS001Z (VF-PS1 only)APG001Z (VF-PS1 only)

–IPE001Z

External fieldbus communication gatewaysRS485Profibus® DP to RS485

Standard–

Standard–

RTS400TBTOSPBDP

StandardTOSPBDP

StandardTOSPBDP

Internal connector for incremental encoders for closed-loop vector control

– – <20 kHz – <120 kHz

Additional internal PTC connector – Standard PTCS11,PTC-RS4003Z

PTC-RS4003Z ETB003Z, ETB004Z

Terminal extensions-10 V ... +10 V analog inputPulse input

Terminal cover IP21

–––

–––

MITOS-DICMITOS-PIC

MITOS-DISMITOS-PIC

greater 22 kW

ETB003ZETB004Z

greater 22 kW

External operation terminalsHakko® touch panelLED numerical displayLCD text display

RKP002Z, RKP007Z

MITOS-VT6

RKP002Z,RKP007Z

MITOS-VT6

MITOS-VT5MITOS-VT6

RKP002Z, RKP007Z

MITOS-VT6

RKP002Z

MITOS-VT6, RKP004Z

Parameter writer PWU003Z, RKP002Z RKP002Z RKP002Z RKP002Z RKP002Z / RKP004Z

EMC filter EN61800-3 category C1, EN55011 class B group 1, low leakage current

TOS-NF TOS-NF TOS-FPFA TOS-FPFA, TOS-NF TOS-NF

Input reactors1-ph. series WSN3-ph. series DWSN

Motor reactors series DWSMdV/dt motor filters series ULCSine wave filters series UAF

On request

–not needed

PC programming cable for USB port USB001Z

Residual current circuit brakers series RCCB

Motor overload protection switchers series MSM

Braking resistorsBraking units up to 375 kW peak powerRegenerative power feedback units

Standard

Standard

–––

Standard   1)

1) VF-PS1: up to 220 kW braking unit integrated; VF-AS1: up to 160 kW braking unit integrated

Communication software PCM001Z-0 (Option)

The PCM001Z communication software allows you to edit, monitor and trace parameter data on a computer, also ope-ration conditions can be analyzed by the monitoring func-tion. Inverter can be managed by easy data setting.

The graphical representation of all operating data on five channels (with trigger func-tion) can be stored in various file formats. These data can be imported by other applications such as for example EXCEL® for analysis and further pro-cessing.

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Toshiba frequency inverter product family

VF-nC3 VF-MB1 VF-S11 VF-FS1 VF-PS1 VF-AS1The compact class The innovative The allrounder The HVAC specialist The multi-purpose The top class

0.2 ... 2.2 kW 0.25 ... 18.5 kW 0.25 ... 15 kW 0.4 ... 75 kW 0.75 ... 630 kW 0.75 ... 500 kW

•Machine tools•Building automation•Conveyors•Compact machines

•Packaging machines and machine tools

•Pumps and fans•Conveyors•Lifting and crane appli-

cations

•Industrial applications•Machine and plant

building•Conveyors•Lifting and crane ap-

plications

•Building automation•Pumps and fans•Heating, ventilation

and aircondition

•Complex machines and plants

•Pumps and fans•Conveyors•Centrifugals

•Complex machines and plants

•Lifting and crane ap-plications

•Textile machines•Pattern sequence

control

Alternative protection class IP54 / 55

Torque controlled drives

PLC functions integrated

Conveyors

Crane applications

Building automation HVAC

Pumps and fans

Machine and plant building