FILTER, REGULATOR + LUBRICATOR SYSTEMS 342 ATEX … · g 1 1/2(3) 10300 172 34207691 34207692...

16
All leaflets are available on: www.ascojoucomatic.com X019-365-3 OVERALL SPECIFICATION FLUID : Compressed air or neutral gas PORTS : G3/4 to G1 1/2 MAX. INLET PRESSURE at 23°C : 17,5 bar at 50°C : 12 bar CONTROLLED PRESSURE : 0,5-12 bar, 0,5-16 bar, (0,5 - 4 bar) AMBIENT TEMPERATURE (°C) : -10°C to +50°C (+60°C at 12,5 bar) MAX. FLOW (P1=10 bar and P2=6,3bar - ΔP=1 bar) : G3/4 = 8600 l/mn - G1 = 14650 l/mn REGULATOR : Self-relieving LUBRIFICATION : Selective oil fog BOWL CAPACITY : 520 cm 3 CONSTRUCTION Filtering capacity 30 μm or 5 μm Semi-automatic or automatic drain, pipable (manual on request) Regulating device with flat diaphragm Lubricator oil refilling unpressurised/pressurised Metal bowl with polypropylene oil level viewing window INDIVIDUAL SPECIFICATIONS AND CONSTRUCTION Filter/regulator: see page 9 - lubricator: see page 11 CHOICE OF EQUIPMENT Modulair range consists of two components (combined filter/regulator + lubricator, delivered assembled) port size maximum flow (ANR) at 6,3 bar pressure setpoint and ΔP of 1 bar/setpoint inlet pressure 8 bar code number system gauge dia. ATEX option ATEX option manual drain (5) semi-automatic drain Automatic drain min. (1) max. with pressure gauge without pressure gauge with pressure gauge without pressure gauge with pressure gauge without pressure gauge (l/min) (dm 3 /s) (l/min) (dm 3 /s) 30 μm filtration - adjustment range: 0,5 - 16 bar (2) G 3/4 90 1,5 7200 120 50 34207778 34207779 612080 34207313 34207309 34207329 34207325 612080 G 1 90 1,5 10100 169 50 34207780 34207781 34207314 34207310 34207330 34207326 G 1 1/4 (4) 90 1,5 10100 169 50 34207782 34207783 34207315 34207311 34207331 34207327 G 1 1/2 (4) 90 1,5 10100 169 50 34207784 34207785 34207316 34207312 34207332 34207328 5 μm filtration - adjustment range : 0,5 - 16 bar (2) G 3/4 90 1,5 6900 115 50 34207786 34207787 612080 34207337 34207333 34207353 34207349 612080 G 1 90 1,5 9800 164 50 34207788 34207789 34207338 34207334 34207354 34207350 G 1 1/4 (4) 90 1,5 9800 164 50 34207790 34207791 34207339 34207335 34207355 34207351 G 1 1/2 (4) 90 1,5 9800 164 50 34207792 34207793 34207340 34207336 34207356 34207352 30 μm filtration - adjustment range : 0,5 - 12 bar (3) G 3/4 90 1,5 7200 120 50 34207745 34207746 612080 34207241 34207237 34207257 34207253 612080 G 1 90 1,5 10100 169 50 34207747 34207748 34207242 34207238 34207258 34207254 G 1 1/4 (4) 90 1,5 10100 169 50 34207749 34207750 34207243 34207239 34207259 34207255 G 1 1/2 (4) 90 1,5 10100 169 50 34207751 34207752 34207244 34207240 34207260 34207256 5 μm filtration - adjustment range : 0,5 - 12 bar (3) G 3/4 90 1,5 6900 115 50 34207753 34207754 612080 34207265 34207261 34207281 34207277 612080 G 1 90 1,5 9800 164 50 34207755 34207756 34207266 34207262 34207282 34207278 G 1 1/4 (4) 90 1,5 9800 164 50 34207757 34207758 34207267 34207263 34207283 34207279 G 1 1/2 (4) 90 1,5 9800 164 50 34207776 34207777 34207268 34207264 34207284 34207280 (1) Minimum for lubricator startup (2) 0-16 bar pressure gauge (3) 0-12 bar pressure gauge (4) The G 1 1/4 and G 1 1/2 versions are composed of a G 1 version + 1 set of 2 G 1 1/4 or G 1 1/2 flanges (1 connecting flange for each end of each component). When assembling several components together (FRL, isolation valve etc...), select G 1 components and provide for 1 set of G 1 1/4 or G 1 1/2 flanges (see pages 16 and 17 for flanges assembly) (5) Metal manual drain ISOLATION VALVE, SHUT-OFF VALVE AND SOFT-START UNIT (see following pages) OPTIONS FOR FILTER/REGULATOR Regulator designed to receive a key lock, code 662597 Key locking device attached to adjustment knob, supplied installed on regulator, code: 662593 Adjustment range: 0,5 to 4 bar, (provide 50 mm dia. 0 - 4 bar pressure gauge) code: 662567 (A) 00511GB-2007/R01 FILTER, REGULATOR + LUBRICATOR SYSTEMS ATEX Modulair 160 G 3/4 to G 1 1/2 ATEX Series 342 Type Modulair zone classification gas group 1-21 II2GD c IIB X IIB Equipment for use in potentially explosive atmospheres caused by dusts or gases (ATEX Directive 94/9/EC)

Transcript of FILTER, REGULATOR + LUBRICATOR SYSTEMS 342 ATEX … · g 1 1/2(3) 10300 172 34207691 34207692...

Page 1: FILTER, REGULATOR + LUBRICATOR SYSTEMS 342 ATEX … · g 1 1/2(3) 10300 172 34207691 34207692 34207040 34207052 34207048 34207060 (1) With a fi ltering element of 5 μm , the fl

All leafl ets are available on: www.ascojoucomatic.com

X019-365-3

OVERALL SPECIFICATIONFLUID : Compressed air or neutral gasPORTS : G3/4 to G1 1/2MAX. INLET PRESSURE at 23°C : 17,5 bar at 50°C : 12 barCONTROLLED PRESSURE : 0,5-12 bar, 0,5-16 bar, (0,5 - 4 bar)AMBIENT TEMPERATURE (°C) : -10°C to +50°C (+60°C at 12,5 bar)MAX. FLOW (P1=10 bar and P2=6,3bar - ΔP=1 bar) : G3/4 = 8600 l/mn - G1 = 14650 l/mnREGULATOR : Self-relievingLUBRIFICATION : Selective oil fogBOWL CAPACITY : 520 cm3

CONSTRUCTION Filtering capacity 30 μm or 5 μm Semi-automatic or automatic drain, pipable (manual on request)Regulating device with fl at diaphragmLubricator oil refi lling unpressurised/pressurisedMetal bowl with polypropylene oil level viewing window

INDIVIDUAL SPECIFICATIONS AND CONSTRUCTION Filter/regulator: see page 9 - lubricator: see page 11

CHOICE OF EQUIPMENTModulair range consists of two components (combined fi lter/regulator + lubricator, delivered assembled)

portsize

maximum fl ow (ANR) at 6,3 bar pressure setpoint and ΔP of 1

bar/setpoint inlet pressure 8 bar

code numbersystem

gauge dia.

ATEXoption

ATEXoptionmanual drain (5) semi-automatic drain Automatic drain

min. (1) max. with pressure

gauge

without pressure

gauge

with pressure

gauge

without pressure

gauge

with pressure

gauge

without pressure

gauge(l/min) (dm3/s) (l/min) (dm3/s)

30 μm fi ltration - adjustment range: 0,5 - 16 bar (2)G 3/4 90 1,5 7200 120 50 34207778 34207779

612080

34207313 34207309 34207329 34207325

612080G 1 90 1,5 10100 169 50 34207780 34207781 34207314 34207310 34207330 34207326G 1 1/4(4) 90 1,5 10100 169 50 34207782 34207783 34207315 34207311 34207331 34207327G 1 1/2(4) 90 1,5 10100 169 50 34207784 34207785 34207316 34207312 34207332 34207328

5 μm fi ltration - adjustment range : 0,5 - 16 bar (2)G 3/4 90 1,5 6900 115 50 34207786 34207787

612080

34207337 34207333 34207353 34207349

612080G 1 90 1,5 9800 164 50 34207788 34207789 34207338 34207334 34207354 34207350G 1 1/4(4) 90 1,5 9800 164 50 34207790 34207791 34207339 34207335 34207355 34207351G 1 1/2(4) 90 1,5 9800 164 50 34207792 34207793 34207340 34207336 34207356 34207352

30 μm fi ltration - adjustment range : 0,5 - 12 bar (3)G 3/4 90 1,5 7200 120 50 34207745 34207746

612080

34207241 34207237 34207257 34207253

612080G 1 90 1,5 10100 169 50 34207747 34207748 34207242 34207238 34207258 34207254G 1 1/4(4) 90 1,5 10100 169 50 34207749 34207750 34207243 34207239 34207259 34207255G 1 1/2(4) 90 1,5 10100 169 50 34207751 34207752 34207244 34207240 34207260 34207256

5 μm fi ltration - adjustment range : 0,5 - 12 bar (3)G 3/4 90 1,5 6900 115 50 34207753 34207754

612080

34207265 34207261 34207281 34207277

612080G 1 90 1,5 9800 164 50 34207755 34207756 34207266 34207262 34207282 34207278G 1 1/4(4) 90 1,5 9800 164 50 34207757 34207758 34207267 34207263 34207283 34207279G 1 1/2(4) 90 1,5 9800 164 50 34207776 34207777 34207268 34207264 34207284 34207280(1) Minimum for lubricator startup(2) 0-16 bar pressure gauge(3) 0-12 bar pressure gauge

(4) The G 1 1/4 and G 1 1/2 versions are composed of a G 1 version + 1 set of 2 G 1 1/4 or G 1 1/2 fl anges (1 connecting fl ange for each end of each component). When assembling several components together (FRL, isolation valve etc...), select G 1 components and provide for 1 set of G 1 1/4 or G 1 1/2 fl anges (see pages 16 and 17 for fl anges assembly)

(5) Metal manual drain

ISOLATION VALVE, SHUT-OFF VALVE AND SOFT-START UNIT (see following pages)

OPTIONS FOR FILTER/REGULATOR• Regulator designed to receive a key lock, code 662597• Key locking device attached to adjustment knob, supplied installed on regulator, code: 662593 • Adjustment range: 0,5 to 4 bar, (provide 50 mm dia. 0 - 4 bar pressure gauge) code: 662567

(A)

0051

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7/R

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FILTER, REGULATOR + LUBRICATORSYSTEMS

ATEX Modulair 160G 3/4 to G 1 1/2

ATEX

Series

342Type

Modulair

zone classifi cation gasgroup

1-21 II2GD c IIB X IIB

Equipment for use in potentially explosive atmospheres caused by dusts or gases (ATEX Directive 94/9/EC)

Page 2: FILTER, REGULATOR + LUBRICATOR SYSTEMS 342 ATEX … · g 1 1/2(3) 10300 172 34207691 34207692 34207040 34207052 34207048 34207060 (1) With a fi ltering element of 5 μm , the fl

All leafl ets are available on: www.ascojoucomatic.com

X019-365-4

PRESSURE LOSS VERSUS AIR FLOW CURVES

➀ Mounting by 2 side brackets (accessory)

➁ Mounting by top bracket (accessory)

➂ Sight dome

➃ 50 mm dia. pressure gauge

➄ Clearance required for bowl removal

MODULAIR 160 RANGE SYSTEM

➅ Condensate level window

➆ Oil min./max. level window

➇ semi-automatic drain connectable to 6 mm ID fl exible tubing

➈ Automatic drain connectable to 6 mm ID fl exible tubing

180

90

9

60

34 5

94

7961

133

212

8034

5

69,5

5510

230260

1010

9

50

40

2

1

4

3

5

76

89

2,5

G 3/4 G 1 - G 1 1/4 - G 1 1/2

l/min (ANR)

dm3/s (ANR)

l/min (ANR)

dm3/s (ANR)

bar

1

2

3

4

5

6

7

8

bar

1

2

3

4

5

6

7

8

00

2000 4000 6000 8000 1000012000 140001600018000

0 33 66 100 133 166 200 233 266 300 0 33 66 100 133 166 200 233 266 300

00

2000 4000 6000 8000 1000012000 140001600018000

8 8

8 6,3

8 4

8 2

8 8

8 6,3

8 2

8 4

INSTALLATION AND MAINTENANCESystems must be installed with the bowls in vertical position (at the bottom).Air fl ow direction indicated by arrow ( ).Recommended type of oil: non-detergent and without aggressive additives, viscosity VG32 (ISO 3448).Use an alkaline solution (soapy water) and not a solvent for cleaning the polycarbonate bowls and sight glasses.

DIMENSIONS AND WEIGHTS - G3/4 - G1 VERSIONSWeight: 2,800 kg

Mounting with top bracket

Air fl ow (inlet pressure 8 bar) Air fl ow (inlet pressure 8 bar)

Out

let p

ress

ure

Out

let p

ress

ure

Mounting with side brackets

G 1 1/4 - G 1 1/2 versions - see accessories

OTHER PRODUCT OPTIONS• Hexagon adapter for subbase-mount pressure switch (see accessories)• Subbase-mount (see P718-1) or electronic (see P718-2) pressure switch• By-pass module (see page 16) • Key locking device (A), supplied separately (see accessories)

ACCESSORIES (see pages 16 - 17)

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Page 3: FILTER, REGULATOR + LUBRICATOR SYSTEMS 342 ATEX … · g 1 1/2(3) 10300 172 34207691 34207692 34207040 34207052 34207048 34207060 (1) With a fi ltering element of 5 μm , the fl

All leafl ets are available on: www.ascojoucomatic.com

X019-365-5

OVERALL SPECIFICATIONFLUID : Compressed air or neutral gasPORTS : G3/4 to G1 1/2 MAX. INLET PRESSURE at 23°C : 17,5 bar at 50°C : 12 barAMBIENT TEMPERATURE : -10°C to +50°C (+ 60°C at 12 bar)MAX. FLOW (P1=10 bar) : G3/4 = 10400 l/mn - G1 = 11400 l/mnBOWL CAPACITY total : 500 cm3

useful : 300 cm3

CONSTRUCTION Filtering capacity 30 μm or 5 μm Filtering element of sintered plasticAluminium bodyMetal bowl with polypropylene level viewing windowBowl equipped with pipable semi-automatic or automatic drain(operating pressure: 2 to 12 bar) or manual drain as option

CHOICE OF EQUIPMENT

portsize

maximum fl ow (ANR)inlet pressure 8 bar

code number

fi lter

manual drain (4) semi-automatic drain automatic drainATEXoption

30 μm 5 μm (1) 30 μm 5 μm (1) 30 μm 5 μm (1)(l/min) (dm3/s)

Standard fi lterG 3/4 9700 162 34207677 34207678 34207001 34207013 34207009 34207021G 1 10300 172 34207679 34207680 34207002 34207014 34207010 34207022G 1 1/4(3) 10300 172 34207681 34207682 34207003 34207015 34207011 34207023 612085G 1 1/2(3) 10300 172 34207683 34207684 34207004 34207016 34207012 34207024

Filter designed to receive a pressure switch (2)G 3/4 9700 162 34207685 34207686 34207037 34207049 34207045 34207057G 1 10300 172 34207687 34207688 34207038 34207050 34207046 34207058 612085G 1 1/4(3) 10300 172 34207689 34207690 34207039 34207051 34207047 34207059G 1 1/2(3) 10300 172 34207691 34207692 34207040 34207052 34207048 34207060

(1) With a fi ltering element of 5 μm, the fl ow is reduced by approx. 15 %(2) Use the hexagon adapter to install the subbase-mount pressure switch (see accessories)(3) The G 1 1/4 and G 1 1/2 versions are composed of a G 1 version + 1 set of 2 G 1 1/4 or G 1 1/2 fl anges (1 connecting fl ange for each end of each component). When assembling several components together (FRL, isolation valve etc...), select G 1 components and provide for 1 set of G 1 1/4 or G 1 1/2 fl anges (see pages 16 and 17 for fl anges assembly)(4) Metal manual drain

OTHER PRODUCT OPTIONS• Hexagon adapter for the installation of a subbase-mount pressure switch at front (see accessories)• Subbase-mount (see P718-1) or electronic (see P718-2) pressure switch• By-pass module (see page 14)

ACCESSORIES (see pages 16 - 17)

0051

2GB

-200

6/R

01

FILTERATEX Modulair 160

G 3/4 to G 1 1/2 ATEX

Series

342Type

Modulair

zone classifi cation gasgroup

1-21 II2GD c IIB X IIB

Equipment for use in potentially explosive atmospheres caused by dusts or gases (ATEX Directive 94/9/EC)

Page 4: FILTER, REGULATOR + LUBRICATOR SYSTEMS 342 ATEX … · g 1 1/2(3) 10300 172 34207691 34207692 34207040 34207052 34207048 34207060 (1) With a fi ltering element of 5 μm , the fl

All leafl ets are available on: www.ascojoucomatic.com

X019-365-6

PRESSURE LOSS VERSUS AIR FLOW CURVES

l/min (ANR)

dm3/s (ANR)

bar

1

2

3

4

5

6

7

8

00

2000 4000 6000 8000 1000012000 140001600018000

0 33 66 100 133 166 200 233 266 300

l/min (ANR)

dm3/s (ANR)

bar

1

2

3

4

5

6

7

8

00

2000 4000 6000 8000 1000012000 140001600018000

0 33 66 100 133 166 200 233 266 300

G 3/4 G 1 - G 1 1/4 - G 1 1/2

8 8

6,3

6,3

8 8

6,3

6,3

DIMENSIONS AND WEIGHTS - G3/4 - G1 VERSIONSWeight: 0,900 kg

170

140 6190

47

2,5

1010

9

50

252

212

80

40

1

2

3

45

94

➀ Mounting with 2 side brackets (accessory)

➁ Condensate level window

➂ semi-automatic drain connectable to 6 mm ID fl exible tubing

➃ Clearance required for bowl removal

➄ Automatic drain connectable to 6 mm ID fl exible tubing

MODULAIR 160 RANGE FILTER

INSTALLATION AND MAINTENANCEProducts must be installed with the bowls in vertical position (at the bottom).Air fl ow direction indicated by arrow( )Use an alkaline solution (soapy water) and not a solvent for cleaning the polycarbonate bowls and sight glasses.

Air fl ow Air fl ow

Out

let p

ress

ure

Out

let p

ress

ure

G 1 1/4 - G 1 1/2 versions - see accessories

Mounting with side brackets

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Page 5: FILTER, REGULATOR + LUBRICATOR SYSTEMS 342 ATEX … · g 1 1/2(3) 10300 172 34207691 34207692 34207040 34207052 34207048 34207060 (1) With a fi ltering element of 5 μm , the fl

All leafl ets are available on: www.ascojoucomatic.com

X019-365-7

OVERALL SPECIFICATIONFLUID : Compressed air or neutral gas PORTS : G3/4 to G1 1/2 MAX. INLET PRESSURE : 17,5 barCONTROLLED PRESSURE : 0,5-12 bar, 0,5-16 bar, (0,5-4 bar)HYSTERESIS : 0,4 barAMBIENT TEMPERATURE : -10°C to +60°CMAX. FLOW(P1=10 bar and P2=6,3bar - ΔP=1 bar) : G3/4 = 14600 l/mn - G1 = 20000 l/mnREGULATOR : Self-relieving

CONSTRUCTION Regulating device with fl at diaphragmNitrile seals (NBR)Aluminium bodyLocking «pull-turn-push» pressure control knob

CHOICE OF EQUIPMENT

portsize

maximum inlet

pressure

controlled pressure

maximum fl ow (ANR) at 6,3 bar pressure setpoint and ΔP 1 bar/setpoint

inlet pressure 8 bar

code number

regulator

gauge dia.

withpressure gauge

withoutpressure gauge

ATEXoption(bar) (bar) (l/min) (dm3/s)

Adjustment range: 0,5 - 16 bar (0-16 bar pressure-gauge)

G 3/4 17,5 0,5 - 16 11000 184 50 34207085 34207081

612069G 1 17,5 0,5 - 16 16000 268 50 34207086 34207082G 1 1/4(1) 17,5 0,5 - 16 16000 268 50 34207087 34207083G 1 1/2(1) 17,5 0,5 - 16 16000 268 50 34207088 34207084

Adjustment range: 0,5 - 12 bar (0-12 bar pressure-gauge)

G 3/4 17,5 0,5 - 12 11000 184 50 34207077 34207073

612069G 1 17,5 0,5 - 12 16000 268 50 34207078 34207074G 1 1/4(1) 17,5 0,5 - 12 16000 268 50 34207079 34207075G 1 1/2(1) 17,5 0,5 - 12 16000 268 50 34207080 34207076

(1) The G 1 1/4 and G 1 1/2 versions are composed of a G 1 version + 1 set of 2 G 1 1/4 or G 1 1/2 fl anges (1 connecting fl ange for each end of each component). When assembling several components together (FRL, isolation valve etc...), select G 1 components and provide for 1 set of G 1 1/4 or G 1 1/2 fl anges (see pages 16 and 17 for fl anges assembly)

OPTIONS• Regulator designed to receive a key lock, code: 662597• Key locking device attached to adjustment knob, supplied installed on regulator, code: 662593• Adjustment range: 0,5 to 4 bar, (provide 50 mm dia. 0 - 4 bar pressure gauge), code: 662567

OTHER PRODUCT OPTIONS• Hexagon adapter for the installation of a subbase-mount pressure switch at front (see accessories)• Subbase-mount (see P718-1) or electronic (see P718-2) pressure switch• By-pass module (see page 14) • Key locking device (A), supplied separately, code: 34303050

ACCESSORIES (see pages 16 - 17)

(A)

0051

3GB

-200

6/R

01

REGULATORATEX Modulair 160

G 3/4 to G 1 1/2 ATEX

Series

342Type

Modulair

zone classifi cation gasgroup

1-21 II2GD c IIB X IIB

Equipment for use in potentially explosive atmospheres caused by dusts or gases (ATEX Directive 94/9/EC)

Page 6: FILTER, REGULATOR + LUBRICATOR SYSTEMS 342 ATEX … · g 1 1/2(3) 10300 172 34207691 34207692 34207040 34207052 34207048 34207060 (1) With a fi ltering element of 5 μm , the fl

All leafl ets are available on: www.ascojoucomatic.com

X019-365-8

PRESSURE LOSS VERSUS AIR FLOW CURVES

l/min (ANR)

dm3/s (ANR)

bar

1

2

3

4

5

6

7

8

00

2000 4000 6000 8000 1000012000 140001600018000

0 33 66 100 133 166 200 233 266 300

l/min (ANR)

dm3/s (ANR)

bar

1

2

3

4

5

6

7

8

00

2000 4000 6000 8000 1000012000 140001600018000

0 33 66 100 133 166 200 233 266 300

G 3/4 G 1 - G 1 1/4 - G 1 1/2

8 8

8 6,3

8 2

8 4

8 8

8 6,3

8 2

8 4

5

94

7961

5,93

170

140

90

1010

9

50

4049

182

9

60

5 69,5

5510

2

312,5

DIMENSIONS AND WEIGHTS - G3/4 - G1 VERSIONSWeight: 1,200 kg

➀ Mounting with 2 side brackets (accessory)

➁ Mounting with top bracket (accessory)

➂ Dia. 50 mm pressure gauge

MODULAIR 160 RANGE REGULATOR

INSTALLATIONRegulators can be installed in any position.Panel mounting possible (mounting ring: see accessories)Fluid fl ow direction indicated by arrow ( )

Mounting with top bracket

Air fl ow (inlet pressure 8 bar) Air fl ow inlet pressure 8 bar)

Out

let p

ress

ure

Out

let p

ress

ure

G 1 1/4 - G 1 1/2 versions - see accessories

Mounting with side brackets

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Page 7: FILTER, REGULATOR + LUBRICATOR SYSTEMS 342 ATEX … · g 1 1/2(3) 10300 172 34207691 34207692 34207040 34207052 34207048 34207060 (1) With a fi ltering element of 5 μm , the fl

All leafl ets are available on: www.ascojoucomatic.com

X019-365-9

OVERALL SPECIFICATIONFLUID : Compressed air or neutral gas PORTS : G3/4 to G1 1/2 MAX. INLET PRESSURE at 23°C : 17,5 bar at 50°C : 12 barCONTROLLED PRESSURE : 0,5-12 bar, 0,5-16 bar, (0,5-4 bar) HYSTERESIS : 0,4 bar AMBIENT TEMPERATURE : -10°C to +50°CMAX. FLOW (P1=10 bar and P2=6,3bar) : G3/4 = 13200 l/mn - G1 = 19000 l/mnREGULATOR : Self-relievingBOWL CAPACITY : 520 cm3

CONSTRUCTION Filtering capacity 30 μm or 5 μm Aluminium bodySemi-automatic or automatic drain, pipable (manual on request)Regulating device with fl at diaphragmMetal bowl with polypropylene level viewing window

CHOICE OF EQUIPMENT

portsize

maximum fl ow (ANR) at 6,3 bar pressure setpoint and ΔP 1 bar/setpointinlet pressure 8 bar

code number

fi lter / regulator

gaugedia.

manual drain (5) semi-automatic drain automatic drainATEXoption

with pressure

gauge

without pressure

gauge

with pressure

gauge

without pressure

gauge

with pressure

gauge

without pressure

gauge(l/min) (dm3/s)

30 μm fi ltration - 0,5 - 16 bar (1) adjustment rangeG 3/4 10100 169 50 34207709 34207710 34207165 34207161 34207181 34207177

612069G 1 13500 226 50 34207713 34207714 34207166 34207162 34207182 34207178G 1 1/4(4) 13500 226 50 34207717 34207718 34207167 34207163 34207183 34207179G 1 1/2(4) 13500 226 50 34207721 34207722 34207168 34207164 34207184 34207180

5 μm fi ltration - 0,5 - 16 bar (1) adjustment range - (3)G 3/4 9300 156 50 34207711 34207712 34207189 34207185 34207205 34207201

612069G 1 13200 221 50 34207715 34207716 34207190 34207186 34207206 34207202

30 μm fi ltration - 0,5 - 12 bar (2) adjustment rangeG 3/4 10100 169 50 34207725 34207726 34207093 34207089 34207109 34207105

612069G 1 13500 226 50 34207729 34207730 34207094 34207090 34207110 34207106G 1 1/4(4) 13500 226 50 34207733 34207734 34207095 34207091 34207111 34207107G 1 1/2(4) 13500 226 50 34207737 34207738 34207096 34207092 34207112 34207108

5 μm fi ltration - 0,5 - 12 bar (2) adjustment range - (3)G 3/4 9300 156 50 34207727 34207728 34207117 34207113 34207133 34207129

612069G 1 13200 221 50 34207731 34207732 34207118 34207114 34207134 34207130

(1) 0-16 bar pressure gauge(2) 0-12 bar pressure gauge(3) ΔP = 0,35 bar

(4) The G 1 1/4 and G 1 1/2 versions are composed of a G 1 version + 1 set of 2 G 1 1/4 or G 1 1/2 fl anges (1 connecting fl ange for each end of each component). When assembling several components together (FRL, isolation valve etc...), select G 1 components and provide for 1 set of G 1 1/4 or G 1 1/2 fl anges (see pages 16 and 17 for fl anges assembly)(5) Metal manual drain

OPTIONS• Regulator designed to receive a key lock, code: 662597• Key locking device attached to adjustment knob, supplied installed on regulator, code: 662593 • Adjustment range: 0,5 to 4 bar, (provide 50 mm dia. 0 - 4 bar pressure gauge) code: 662567

OTHER PRODUCT OPTIONS• Hexagon adapter for the installation of a subbase-mount pressure switch at front (see accessories)• Subbase-mount (see P718-1) or electronic (see P718-2) pressure switch• By-pass module (see page 14) • Key locking device (A), supplied separately, code: 34303050

ACCESSORIES (see pages 16 -17)

(A)

0051

6GB

-200

6/R

01

zone classifi cation gasgroup

1-21 II2GD c IIB X IIB

Equipment for use in potentially explosive atmospheres caused by dusts or gases (ATEX Directive 94/9/EC)

COMBINED FILTER / REGULATORATEX Modulair 160

G 3/4 to G 1 1/2 ATEX

Series

342Type

Modulair

Page 8: FILTER, REGULATOR + LUBRICATOR SYSTEMS 342 ATEX … · g 1 1/2(3) 10300 172 34207691 34207692 34207040 34207052 34207048 34207060 (1) With a fi ltering element of 5 μm , the fl

All leafl ets are available on: www.ascojoucomatic.com

X019-365-10

MODULAIR 160 RANGE FILTER/REGULATOR

PRESSURE LOSS VERSUS AIR FLOW CURVES

DIMENSIONS AND WEIGHTS - G3/4 - G1 VERSIONSWeight: 1,500 Kg

l/min (ANR)

dm3/s (ANR)

l/min (ANR)

dm3/s (ANR)

bar

1

2

3

4

5

6

7

8

bar

1

2

3

4

5

6

7

8

00

2000 4000 6000 8000 1000012000 140001600018000

0 33 66 100 133 166 200 233 266 300 0 33 66 100 133 166 200 233 266 300

00

2000 4000 6000 8000 1000012000 140001600018000

G 3/4 G 1 - G 1 1/4 - G 1 1/2

88

8 6,3

8 4

8 2

88

8 6,3

8 4

8 2

90

94

7961

133

212

345

69,5

9

60

5

5510140

170

10

80

10

9

50

40

1

2

3

4

5

6 7

2,5

➀ Mounting with 2 side brackets (accessory)

➁ Mounting with top bracket (accessory)

➂ 50 mm dia. pressure gauge

➃ Clearance required for bowl removal

➄ Condensate level window

➅ semi-automatic drain connectable to 6 mm ID fl exible tubing

➆ Automatic drain connectable to 6 mm ID fl exible tubing

INSTALLATION AND MAINTENANCESystems must be installed with the bowls in vertical position (at the bottom).Air fl ow direction indicated by arrow ( ).Use an alkaline solution (soapy water) and not a solvent for cleaning the polycarbonate bowls and sight glasses.

Mounting with top bracket

Air fl ow (inlet pressure 8 bar) Air fl ow (inlet pressure 8 bar)

Out

let p

ress

ure

Out

let p

ress

ure

G 1 1/4 - G 1 1/2 versions - see accessories

Mounting with side brackets

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Page 9: FILTER, REGULATOR + LUBRICATOR SYSTEMS 342 ATEX … · g 1 1/2(3) 10300 172 34207691 34207692 34207040 34207052 34207048 34207060 (1) With a fi ltering element of 5 μm , the fl

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X019-365-11

OVERALL SPECIFICATIONFLUID : Compressed air or neutral gasPORTS : G3/4 to G1 1/2 MAX. INLET PRESSURE at 23°C : 17,5 bar at 50°C : 12 bar AMBIENT TEMPERATURE : -10°C to +50°CMAX. FLOW(P1=10 bar and P2=6,3bar - ΔP=1 bar) : G3/4 = 16000 l/mn - G1 = 17700 l/mnMIN. START POINT : See table belowLUBRIFICATION : Selective oil fog

CONSTRUCTION Lubricator oil refi lling pressurised/unpressurisedAluminium bodyMetal bowl with polypropylene oil level viewing window

CHOICE OF EQUIPMENT

portsize

bowl capacitymax. oilcapacity

maximum fl ow (ANR) at 6,3 barinlet pressure 6,3 bar code number

min. (1) max.lubricator

ATEXoption(cm3) (cm3) (l/min) (dm3/s) (l/min) (dm3/s)

G 3/4 520 500 90 1,5 16000 268 34207233

612070G 1 520 500 90 1,5 17000 284 34207234

G 1 1/4(2) 520 500 90 1,5 17000 284 34207236

G 1 1/2(2) 520 500 90 1,5 17000 284 34207237

(1) Minimum for lubricator startup(2) The G 1 1/4 and G 1 1/2 versions are composed of a G 1 version + 1 set of 2 G 1 1/4 or G 1 1/2 fl anges (1 connecting fl ange for each end of each component). When assembling several components together (FRL, isolation valve etc...), select G 1 components and provide for 1 set of G 1 1/4 or G 1 1/2 fl anges (see pages 16 and 17 for fl anges assembly)

OTHER PRODUCT OPTION• By-pass module (see page 14)

0051

8GB

-200

6/R

01

zone classifi cation gasgroup

1-21 II2GD c IIB X IIB

Equipment for use in potentially explosive atmospheres caused by dusts or gases (ATEX Directive 94/9/EC)

LUBRICATORATEX Modulair 160

G 3/4 to G 1 1/2 ATEX

Series

342Type

Modulair

Page 10: FILTER, REGULATOR + LUBRICATOR SYSTEMS 342 ATEX … · g 1 1/2(3) 10300 172 34207691 34207692 34207040 34207052 34207048 34207060 (1) With a fi ltering element of 5 μm , the fl

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X019-365-12

MODULAIR 160 RANGE LUBRICATOR

PRESSURE LOSS VERSUS AIR FLOW CURVES

l/min (ANR)

dm3/s (ANR)

bar

1

2

3

4

5

6

7

8

00

2000 4000 6000 8000 1000012000 140001600018000

0 33 66 100 133 166 200 233 266 300

l/min (ANR)

dm3/s (ANR)

bar

1

2

3

4

5

6

7

8

00

2000 4000 6000 8000 1000012000 140001600018000

0 33 66 100 133 166 200 233 266 300

G 3/4 G 1 - G 1 1/4 - G 1 1/2

6,3 6,3 6,3 6,3

170

140

61

90

47

2,5

1010

9

50

247

190

40

2

1

3

4 5 6

80

94

DIMENSIONS AND WEIGHTS - G3/4 - G1 VERSIONSWeight: 0,800 Kg

➀ Mounting with 2 side brackets (accessory)

➁ Condensate level window

➂ Clearance required for bowl removal

➃ Oil fl ow adjustment screw

➄ Sight dome

➅ In service/out of service fi ller plug

INSTALLATION AND MAINTENANCEProducts must be installed with the bowls in vertical position (at the bottom).Air fl ow direction indicated by arrow ( )Recommended type of oil: non-detergent and without aggressive additives, viscosity VG32 (ISO 3448).Adjust oil fl ow. Adjustment sight glass.Use an alkaline solution (soapy water) and not a solvent for cleaning the polycarbonate bowls and sight glasses.

Air fl ow (inlet pressure 6,3 bar) Air fl ow (inlet pressure 6,3 bar)

Out

let p

ress

ure

Out

let p

ress

ure

G 1 1/4 - G 1 1/2 versions - see accessories

Mounting with side brackets

0051

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-200

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Page 11: FILTER, REGULATOR + LUBRICATOR SYSTEMS 342 ATEX … · g 1 1/2(3) 10300 172 34207691 34207692 34207040 34207052 34207048 34207060 (1) With a fi ltering element of 5 μm , the fl

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X019-365-13

PRESENTATION• This accessory is designed for the Modulair 160 range and contributes to having

machinery and installations comply with European directives.• Isolation or exhaust by manual control.• Manual downstream air shutoff on machinery and systems. Installation upstream of

FRL unit.• Locks pressurisation of the installation after a manual shutoff in padlocked

position.• Air fl ow direction indicated by arrow ( ).

OVERALL SPECIFICATIONFLUID : Compressed airPORTS : G 3/4 - G 1 1/2 (exhaust port: G 1/4)MAX. PRESSURE : 17,5 barMAX. FLOW (1 to 2) : Full fl ow valveDRAIN RATE : 650 l/min at 6 barDRAIN TIME (2 to 3) : 28 s (for a 10-litre capacity)

CONSTRUCTIONAluminium body

CHOICE OF EQUIPMENT

description port sizescode number

valveATEXoption

Manually operated, padlockable Modulair 160 range 3/2 isolation valve

G 3/4 34307001

612085G 1 34307002

G 1 1/4 (1) 34307003G 1 1/2 (1) 34307004

(1) The G 1 1/4 and G 1 1/2 versions are composed of a G 1 version + 1 set of 2 G 1 1/4 or G 1 1/2 fl anges (1 connecting fl ange for each end of each component). When assembling several components together (FRL, isolation valve etc...), select G 1 components and provide for 1 set of G 1 1/4 or G 1 1/2 fl anges (see pages 16 and 17 for fl anges assembly)

OPTIONSG 3/4 valve designed for the installation of a pressure gauge, code: 662573G 1 valve designed for the installation of a pressure gauge, code: 662572

ACCESSORIES (see pages 16 - 17)

DIMENSIONS AND WEIGHTS - G3/4 - G1 VERSIONSWeight: 1,200 Kg

3 Ø 9 mm4

3 Ø 9 mm4

9061

140

170

132,

5

81

10

Ø 9

66

Ø 80

59

66

90

1010

G1

(G 3

/4)

9

50

40

1

32

➀ Mounting with 2 side brackets (accessory)

➁ G 1/4 exhaust silencer (on request)

➂ Mounting possibility for dia. 50 mm pressure gauge

➃ Lockable in closed position with 6 padlocks (dia. 7 mm)

G 1 1/4 - G 1 1/2 versions - see accessories

0052

3GB

-200

6/R

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3/2 ISOLATION VALVEmanually operated, padlockable

ATEX Modulair 160G 3/4 to G 1 1/2

ATEX1 2

3

Series

343Type

Modulair

zone classifi cation gasgroup

1-21 II2GD c IIB X IIB

Equipment for use in potentially explosive atmospheres caused by dusts or gases (ATEX Directive 94/9/EC)

Page 12: FILTER, REGULATOR + LUBRICATOR SYSTEMS 342 ATEX … · g 1 1/2(3) 10300 172 34207691 34207692 34207040 34207052 34207048 34207060 (1) With a fi ltering element of 5 μm , the fl

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X019-365-14

PRESENTATIONThis by-pass module is designed to fi t onto the end of an air service system. It can be used for:• assembling a pressure switch to control the compressed air pressure (subbase-mounted)• drawing off air through a by-pass (G1/4 or G1)• connecting the main downstream system (G3/4 or G1)

CHOICE OF EQUIPMENT

description by-pass port main outlet port code numbermodule ATEX option

Modulair 160 range by-pass moduledesigned to receive a pressure switch

G 1/4or G 1

G 3/4or G 1 34307020 612085

May be fi tted with all Modulair 160 range products

OTHER PRODUCT OPTIONS• Hexagon adapter for the installation of a subbase-mount pressure switch (see accessories)• Subbase-mount (see P718-1) or electronic (see P718-2) pressure switch

ACCESSORIES (see pages 16 - 17)

DIMENSIONS AND WEIGHTS - G3/4 - G1 VERSIONSWeight: 0,550 Kg

66 20

66

G 1

G 3

/4

80

G 1/4G 1/8

2 Ø M5

Ø 69,5

G 1/4

Downstream system

Standard assembly Assembly before or after a lubricator

G 1

G 1/8

G

1

G 1/4

G 1/4

G 3/4

➀ Mounting with 2 side brackets (accessory)

➁ Mounting with 1 top bracket (accessory)

➂ Fitting of pressure switch

➃ Blanking plate for G 1/8 port, code: 88100073

0052

5GB

-200

6/R

01A

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alte

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aila

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esig

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ecifi

catio

ns w

ithou

t not

ice.

zone classifi cation gasgroup

1-21 II2GD c IIB X IIB

Equipment for use in potentially explosive atmospheres caused by dusts or gases (ATEX Directive 94/9/EC)

BY-PASS MODULEATEX Modulair 160

G 3/4 - G 1 ATEXD

Series

343Type

Modulair

Page 13: FILTER, REGULATOR + LUBRICATOR SYSTEMS 342 ATEX … · g 1 1/2(3) 10300 172 34207691 34207692 34207040 34207052 34207048 34207060 (1) With a fi ltering element of 5 μm , the fl

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X019-365-15

1 2 x G1/4 ports for mounting of a dia. 50 mm 0-16 bar pressure gauge, code: 34200997 (provide for 1/4 to 1/8 adapter), or a subbase-mount pressure switch (with hexagon adapter - see accessories), or an electronic pressure switch

PRESENTATION• This automatic soft-start, air operated monobloc unit provides two main functions: - pneumatic system venting - gradual pressurisation after an outage leading to venting of the system

SPECIFICATIONFLUID : Compressed air or neutral gas, fi ltered,

lubricated or unlubricatedPORTS : G3/4 to G1 1/2OPERATING PRESSURE : 2 to 16 barMAX. FLOW (Qv at 6,3 bar) G3/4 : 10500 l/min. (ANR) G1- G1 1/4 - G1 1/2 : 12000 l/min. (ANR)OPERATING TEMPERATURE : 0°C, +50°C (+ 60°C at 12,5 bar)PILOT PORTS : G1/8

CONSTRUCTIONBody : aluminiumInternal parts : light allow and brassSeals : nitrile (NBR)

CHOICE OF EQUIPMENT

description port size (1)code number

unit ATEXoption

3/2 NC shut-off valve and automatic soft-start unit, air operated (without silencer)

G 3/4 34307006

612085G 1 34307007

G 1 1/4 (2) 34307008G 1 1/2 (2) 34307009

(1) Port 3 (exhaust), always G1, supplied without silencer (accessory)(2) The G 1 1/4 and G 1 1/2 versions are composed of a G 1 version + 1 set of 2 G 1 1/4 or G 1 1/2 fl anges (1 connecting fl ange for each end of each component). When assembling several components together (FRL, isolation valve etc...), select G 1 components and provide for 1 set of G 1 1/4 or G 1 1/2 fl anges (see pages 16 and 17 for fl anges assembly)

OPTIONKey locking device attached to adjustment screw, supplied installed; code: 662598

ACCESSORIES (other accessories: see pages 16 - 17) • G1 silencer, code: 34600411• Key locking device supplied separately, code: 34303050• Blanking kit for adjustment screw designed to receive a key locking device, code: 34307021• Blanking plate for adjustment screw not designed to receive a key locking device, code: 34307022• By-pass module, see page 14

DIMENSIONS AND WEIGHTS - G3/4 - G1 VERSIONSWeight: 1,465 Kg

Functional diagramautomatic version

12

2 21 1

12

FR LFR

3*

1 2

3

89

1781

4956

90

G1/8

9479

11

16

2525

1A 12

25

RECOMMENDED CONFIGURATIONS

LOCKING OPTIONS FOR ADJUSTMENT SCREWUnit with key locking device for

adjustment screwUnit with blanking plate for

adjustment screw* Filling rate adjustment screw

G 1 1/4 - G 1 1/2 versions - see accessories

0052

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1

12

2

3

zone classifi cation gasgroup

1-21 II2GD c IIB X IIB

Equipment for use in potentially explosive atmospheres caused by dusts or gases (ATEX Directive 94/9/EC)

AIR OPERATED SHUT-OFF VALVE AND AUTOMATIC SOFT-START UNIT

ATEX Modulair 160 - G 3/4 to G 1 1/2 ATEX

Series

343Type

Modulair

Page 14: FILTER, REGULATOR + LUBRICATOR SYSTEMS 342 ATEX … · g 1 1/2(3) 10300 172 34207691 34207692 34207040 34207052 34207048 34207060 (1) With a fi ltering element of 5 μm , the fl

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X019-365-16

ACCESSORIES

side mounting brackets

top mounting bracket assembly kitpressure

switch adapterG1/4 exhaust silencer

key locking device

Bracket Ring bronze Plastic

34307017 34307016 34307015 34307005 34307013 34600002 34600407 34303050

dia. 50 mm pressure gauge - G1/8mounting on pipe mounting with brackets

set of2 connecting fl anges

set of 2 connectingfl anges + 2 adapters

0-4 bar 0-12 bar 0-16 bar G 1 1/4 G 1 1/2 G 1 1/4 G 1 1/2

34200061 34200062 34200997 34307014 34307018 34307065 34307066

■ SIDE MOUNTING BRACKETSSide mounting brackets are for surface mounting of any of the air treatment components, i.e. isolation valve, fi lter, regulator, fi lter/regulator, lubricator, shut-off valve and soft-start unit, and 0,01 µm fi lter systems.For G 1 1/4 and G 1 1/2 versions, use the set of fl anges 34307065 - 34307066 (see following page for fl ange assembly).

CONSTRUCTIONBrackets : steelRetaining screws : steel

Weight of brackets: 0,365 kg

■ TOP MOUNTING BRACKETThe top mounting ring and bracket fi t the fi lter/regulator and regulator. These accessories enable surface mounting of the components. The mounting ring can be used separately for panel mounting of a regulator.

CONSTRUCTIONBracket : steelRing : aluminium alloy

Weight: 0,400 kg

■ TWO-PART ASSEMBLY KITThis kit enables assembly of two components of the same range.

COMPOSITION- 2 assembly yoke- 1 intercomponent seal

Weight: 0,020 kg

MODULAIR 160 RANGE ACCESSORIES

0052

9GB

-200

6/R

01

Page 15: FILTER, REGULATOR + LUBRICATOR SYSTEMS 342 ATEX … · g 1 1/2(3) 10300 172 34207691 34207692 34207040 34207052 34207048 34207060 (1) With a fi ltering element of 5 μm , the fl

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X019-365-17

■ ADAPTER FOR SUBBASE-MOUNT PRESSURE SWITCHThe adapter on the fi lter designed to receive a pressure allows the assembly of a subbase-mount pressure switch.

Weight: 0,025 kg

Note: The electronic pressure switch is directly mounted to the fi lter with a G1/4 to G1/8 male reducing adapter.

■ KEY LOCKThis accessory is used to lock the adjustment knob to prevent inadvertent adjustment of operating pressure. It can be fi tted to regulators, fi lters/regulators, and shut-off valve and soft-start units.

CONSTRUCTIONPlastic lock body rotatable through 360°Supplied with two 2 Euro Locks no. 801 keys

Weight: 0,017 kg

■ PRESSURE GAUGEG1/8 rear centre connectionFits all versions of regulators and fi lters/regulators

OVERALL SPECIFICATIONPORTS : G 1/8 taperedDIAMETER : 50 mmGRADUATIONS : bar and psi

Weight: 0,070 kgpsibar

G 1/8

26

44

Ø 5

0

10

Manuel installation recommended. Make sure other unused ports are sealed off on installation.

MODULAIR 160 RANGE ACCESSORIES

■ CONNECTING FLANGE FOR G1 1/4 AND G1 1/2 VERSIONSThe G 1 ¼ and G 1 ½ versions are each supplied with 2 connecting fl anges, one for each end of the Modulair unit.To assembly several components together, select G 1 components and provide for 1 set of G 1 ¼ or G 1 ½ fl anges. The com-ponents are directly mounted to the pipe with or without the brackets. The overall dimensions are those of the G 1 version plus the dimensions of the two fl anges.

Weight of fl anges: 0,550 kg

0052

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-200

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45 mm (G1 1/2 fl ange)46,4 mm (G1 1/4 fl ange)

Dimension G1

Direct assembly to pipe(without bracket)

Direct assembly to pipe(without bracket)

Dimension G1

50 mm (G1 1/2 fl ange)

51,4 mm (G1 1/4 fl ange)

Direct mounting on pipeModulair 160 unit

Mounting with side bracketsModulair 160 unit

AdapterComponent 1(isolation valve)

Component 2(F.R.L)

Set of 2 G 1 1/4 or G 1 1/2 fl anges34307065 or 34307066

Set of 2 fl angesG 1 1/4 or G 1 1/2

34307014or 34307018

Component 1(isolation valve)

Component 2(F.R.L)

Page 16: FILTER, REGULATOR + LUBRICATOR SYSTEMS 342 ATEX … · g 1 1/2(3) 10300 172 34207691 34207692 34207040 34207052 34207048 34207060 (1) With a fi ltering element of 5 μm , the fl

All leafl ets are available on: www.ascojoucomatic.com

X019-365-18

MODULAIR 160 RANGE ACCESSORIES