Extrusion Die · 2017-07-04 · Extrusion Die With external deckle system. Film Die Auto-Die with...

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GMA MACHINERY ENTERPRISE CO., LTD. Extrusion Die 20170623 GMA

Transcript of Extrusion Die · 2017-07-04 · Extrusion Die With external deckle system. Film Die Auto-Die with...

Page 1: Extrusion Die · 2017-07-04 · Extrusion Die With external deckle system. Film Die Auto-Die with internal deckle Auto-Die ThermoBolts(Push and Pull) Auto-Die ThermoBolts(Push only)

GMA MACHINERYENTERPRISE CO., LTD.

Extrusion Die20170623GMA

Page 2: Extrusion Die · 2017-07-04 · Extrusion Die With external deckle system. Film Die Auto-Die with internal deckle Auto-Die ThermoBolts(Push and Pull) Auto-Die ThermoBolts(Push only)

GMA

• Founded:1989

• Capital:USD:2,600,000-

• Employee:120

• Certificate:BUREAU VERITAS ISO9001:2008

Page 3: Extrusion Die · 2017-07-04 · Extrusion Die With external deckle system. Film Die Auto-Die with internal deckle Auto-Die ThermoBolts(Push and Pull) Auto-Die ThermoBolts(Push only)

Key points of a Good Extrusion Die

Uniform flow distribution • Good surface treatment • Mechanism design

Page 4: Extrusion Die · 2017-07-04 · Extrusion Die With external deckle system. Film Die Auto-Die with internal deckle Auto-Die ThermoBolts(Push and Pull) Auto-Die ThermoBolts(Push only)

Flow channel design

Uniform flowdistribution

ΔP1 = ΔP2

ΔQ1 = ΔQ2

Restrictor

Relaxation chamber

Lip land

Outlet

Inlet

Inlet

Page 5: Extrusion Die · 2017-07-04 · Extrusion Die With external deckle system. Film Die Auto-Die with internal deckle Auto-Die ThermoBolts(Push and Pull) Auto-Die ThermoBolts(Push only)

CAE simulation

Uniformity at Die exit

Pressure distribution

Rheology data

Page 6: Extrusion Die · 2017-07-04 · Extrusion Die With external deckle system. Film Die Auto-Die with internal deckle Auto-Die ThermoBolts(Push and Pull) Auto-Die ThermoBolts(Push only)

Simulation of co-extrusion process

Through the visual flow analysis, to understand the flow situation at the junction.

Multi‐layers extrusion Die

Feedblock

Streamline 

Page 7: Extrusion Die · 2017-07-04 · Extrusion Die With external deckle system. Film Die Auto-Die with internal deckle Auto-Die ThermoBolts(Push and Pull) Auto-Die ThermoBolts(Push only)

• PE-[PA/Tie/PE/Tie/PA/EVOH/PA/Tie/PE]-PE• Encapsulate structure at the both edge• Feedblock of 9 layers• Pros:Edge is recyclable; lower cost.

9 extruders for [9+2] layers

Page 8: Extrusion Die · 2017-07-04 · Extrusion Die With external deckle system. Film Die Auto-Die with internal deckle Auto-Die ThermoBolts(Push and Pull) Auto-Die ThermoBolts(Push only)

9 extruders for [9+2] layers

Page 9: Extrusion Die · 2017-07-04 · Extrusion Die With external deckle system. Film Die Auto-Die with internal deckle Auto-Die ThermoBolts(Push and Pull) Auto-Die ThermoBolts(Push only)

Surface Treatment Chrome-plating• Technology from Japan• Thickness:30~50um• Lip radius: 30um• Roughness: Ra.0.008um

Page 10: Extrusion Die · 2017-07-04 · Extrusion Die With external deckle system. Film Die Auto-Die with internal deckle Auto-Die ThermoBolts(Push and Pull) Auto-Die ThermoBolts(Push only)

High Precision Grinding Machine

Straightness and Flatness‐ Extrusion Die:± 5um‐ Slot Die:± 2um

Page 11: Extrusion Die · 2017-07-04 · Extrusion Die With external deckle system. Film Die Auto-Die with internal deckle Auto-Die ThermoBolts(Push and Pull) Auto-Die ThermoBolts(Push only)

Comprehensive Inspection

Straightness/ Flatness RoughnessThickness of  

chrome platingLip radius

Page 12: Extrusion Die · 2017-07-04 · Extrusion Die With external deckle system. Film Die Auto-Die with internal deckle Auto-Die ThermoBolts(Push and Pull) Auto-Die ThermoBolts(Push only)

Sheet DieExtrusion DieWith internal and external deckle systemOptical purpose Extrusion Die

Multi-layers Extrusion DieExtrusion DieWith external deckle system

Page 13: Extrusion Die · 2017-07-04 · Extrusion Die With external deckle system. Film Die Auto-Die with internal deckle Auto-Die ThermoBolts(Push and Pull) Auto-Die ThermoBolts(Push only)

Film DieAuto-Die with internal deckle

Auto-DieThermo Bolts(Push and Pull)

Auto-DieThermo Bolts(Push only)

Page 14: Extrusion Die · 2017-07-04 · Extrusion Die With external deckle system. Film Die Auto-Die with internal deckle Auto-Die ThermoBolts(Push and Pull) Auto-Die ThermoBolts(Push only)

CastingLaminationDie

Multi-manifold Lamination Die

Internal deckle with handle wheel

Auto Lamination Die

Page 15: Extrusion Die · 2017-07-04 · Extrusion Die With external deckle system. Film Die Auto-Die with internal deckle Auto-Die ThermoBolts(Push and Pull) Auto-Die ThermoBolts(Push only)

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Lamination Die- Deckle Y bar• “Y” bar deckle for easy

assembling and operation.

• Full range surface contact keeps no leakage.

• 3 adjustable components design for no edge-bead product.

• T type manifold for easy and fast color change and maintenance.

“Y” bar Deckle 

Page 16: Extrusion Die · 2017-07-04 · Extrusion Die With external deckle system. Film Die Auto-Die with internal deckle Auto-Die ThermoBolts(Push and Pull) Auto-Die ThermoBolts(Push only)

Feedblock- Fix Geometry- Variable Geometry

Page 17: Extrusion Die · 2017-07-04 · Extrusion Die With external deckle system. Film Die Auto-Die with internal deckle Auto-Die ThermoBolts(Push and Pull) Auto-Die ThermoBolts(Push only)

References

• OEM for Japanese companies.• T-Die for PET Thermo-forming with linear rail deckle

sold to GROUP GUILLIN.• T-Die for Diffusion/Light-guide sheet to Taiwan

manufacture.• Casting lamination Die for Uflex group, APP group.

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Core Values

• Integrity• Determination• Innovation• Excellence

Page 19: Extrusion Die · 2017-07-04 · Extrusion Die With external deckle system. Film Die Auto-Die with internal deckle Auto-Die ThermoBolts(Push and Pull) Auto-Die ThermoBolts(Push only)

Thanks!Any questions?

政鈺機械股份有限公司 | GMA MACHINERY ENTERPRISE CO.,LTD.D +886 4‐2630 3228  | F +886 4 2630 3208 Wwww.gmatw.com  | E [email protected] DIE | Foam DIE | Film DIE | Hollow sheet DIE | Lamination DIE Coating Equipment | Feedblock | Screen Changer | Gear Pump | Air knife/ Vacuum Box | Static Mixer