DIY-C44R5,50HZ,400V,3P/4W Standby Power:44kVA/35kW · DIY-C44R5,50HZ,400V,3P/4W Standby...

15
DIY-C44R5,50HZ,400V,3P/4W Standby Power:44kVA/35kW Standard Genset Features Generator Performance Generator Set Opons Single Source Responsibility Voltage Regulaon Fuel opons Design, manufacture and tesng of engine, Maintains voltage output to within ±1.0%. Fuel Tank alternator, control system and complete At any power factor between 0.8 and 1.0 generang set are all produced by the companies At any variaons from No load to Full load. Exhaust Opons with DIY Group. At any variaons from Cold to Hot. Exhaust Silencer - Industrial In-Line At speed droop variaons up to 4.5%. Exhaust Bellows Single bearing alternator, class H/H Frequency Regulaon Exhaust Silencer - Residenal , In-Line Standard voltage 400/480 volts 50/60 Hz Isochronous under varying loads from no Installaon Kit - Industrial Silencer Exciter/Voltage reg - Torque Match as standard load to 100% full load when electronic Installaon Kit - Residenal Silencer Standard ComAp AMF20 Auto start whith AMF governor is ed Steel base frame with A/V mounng, Random Frequency Variaon Voltage Connecons Engine, Alternator, Chassis & Control Box Will not exceed ±0.25% of its mean value for 240/416V, 230/400V, 220/380V, 480V Munsell Jade Green constant loads – no load to full load. According to customer requirements Radiator Waveform Packing under shrunk plasc lm Total harmonic distoron open circuit voltage Miscellaneous Opons Operaon & Maintenance manual waveform in the order of 1.8%. Three-phase 3 pole or 4 pole Circuit Breaker Standard set of labels balanced load in the order of 5.0%. Oponal Set mounted starng baeries Telephone Inuence Factor (TIF) Coolant Heater 240V TIF beer than 50. Baery Charger 240V, 5A or 10A THF to BS 4999 Part 40 beer than 2%. Automac Transfer Switches Alternator Temperature Rise Packing - Export Box Class H insulaon. Radio Interference In compliance with BS 800 and VDE levels G and N. Engine Specicaon Alternator Specicaon Quality Standards Type Type To BS4999/5000 pt 99, Cummins water cooled Diesel engine, Brushless single bearing, revolving eld, VDE 0530, UTE5100, four cycle, turbocharged pole, drip proof, screen protected. NEMA MG1-22, CEMA, and low temperature aercooled Class H Insulaon, IP23 Protecon IEC 34, CSA A22.2, Construcon Fully interconnected damper winding. AS1359, BS 5514, Two valves per cylinder, forged steel AC exciter and rotang recer unit. ISO 3046 and ISO 8528 crankshaand connecng rods, cast iron Epoxy coated stator winding. ISO9001:2000,ISO14000, block. Rotor and exciter impregnated with tropical CE Compliance Starng grade insulang oil and acid resisng 12/24 volt negave earth. Baery charging polyester resin. Dynamically balanced rotor alternator 35 amp on engine. Cranking BS 5625 grade 2.5. current 1800 amps at 0°C. Sealed for life bearings. Fuel System Layer wound mechanically wedged rotor. 12/24 volt fail safe actuator. Spin-on paper element fuel lters with fuel pump Exciter injecon system with integral electronic Triple dipped in moisture, oil and acid Engine Performance Date@1500RPM governor. Dual exible fuel lines and resisng polyester varnish and coated with Output Power Fuel Consumpon connectors. Standard fuel water separator. an-tracking varnish. % kW g/kW.h L/h Filters Standby Power Air cleaner with dry element. Output windings with 2/3 pitch for improved 100 40 10.3 Spin-on full ow lube oil lter. harmonics and paralleling ability. Prime Power Cooling Close coupled engine/alternator for perfect 100 36 9.3 40°C ambient temperature standard alignment. 75 27 7.3 Stone guard. Drain Tap 50 18 5.3 Specicaons may change without noce

Transcript of DIY-C44R5,50HZ,400V,3P/4W Standby Power:44kVA/35kW · DIY-C44R5,50HZ,400V,3P/4W Standby...

Page 1: DIY-C44R5,50HZ,400V,3P/4W Standby Power:44kVA/35kW · DIY-C44R5,50HZ,400V,3P/4W Standby Power:44kVA/35kW ... in lieu of commercially purchased power. Control Panel -ComAp ... Δ Power

DIY-C44R5,50HZ,400V,3P/4WStandby Power:44kVA/35kWStandard Genset Features Generator Performance Generator Set Options

Single Source Responsibility Voltage Regulation Fuel optionsDesign, manufacture and testing of engine, Maintains voltage output to within ±1.0%. Fuel Tankalternator, control system and complete At any power factor between 0.8 and 1.0generating set are all produced by the companies At any variations from No load to Full load. Exhaust Options

with DIY Group. At any variations from Cold to Hot. Exhaust Silencer - Industrial In-Line

At speed droop variations up to 4.5%. Exhaust Bellows

Single bearing alternator, class H/H Frequency Regulation Exhaust Silencer - Residential , In-Line

Standard voltage 400/480 volts 50/60 Hz Isochronous under varying loads from no Installation Kit - Industrial Silencer

Exciter/Voltage reg - Torque Match as standard load to 100% full load when electronic Installation Kit - Residential Silencer

Standard ComAp AMF20 Auto start whith AMF governor is fittedSteel base frame with A/V mounting, Random Frequency Variation Voltage Connections

Engine, Alternator, Chassis & Control Box Will not exceed ±0.25% of its mean value for 240/416V, 230/400V, 220/380V, 480V

Munsell Jade Green constant loads – no load to full load. According to customer requirements

Radiator WaveformPacking under shrunk plastic film Total harmonic distortion open circuit voltage Miscellaneous Options

Operation & Maintenance manual waveform in the order of 1.8%. Three-phase 3 pole or 4 pole Circuit Breaker

Standard set of labels balanced load in the order of 5.0%. Optional Set mounted starting batteries

Telephone Influence Factor (TIF) Coolant Heater 240V

TIF better than 50. Battery Charger 240V, 5A or 10A

THF to BS 4999 Part 40 better than 2%. Automatic Transfer SwitchesAlternator Temperature Rise Packing - Export BoxClass H insulation.Radio InterferenceIn compliance with BS 800 and VDE levelsG and N.

Engine Specification Alternator Specification Quality Standards

Type Type To BS4999/5000 pt 99,Cummins water cooled Diesel engine, Brushless single bearing, revolving field, VDE 0530, UTE5100,four cycle, turbocharged pole, drip proof, screen protected. NEMA MG1-22, CEMA,and low temperature aftercooled Class H Insulation, IP23 Protection IEC 34, CSA A22.2,Construction Fully interconnected damper winding. AS1359, BS 5514,Two valves per cylinder, forged steel AC exciter and rotating rectifier unit. ISO 3046 and ISO 8528crankshaft and connecting rods, cast iron Epoxy coated stator winding. ISO9001:2000,ISO14000,block. Rotor and exciter impregnated with tropical CE ComplianceStarting grade insulating oil and acid resisting12/24 volt negative earth. Battery charging polyester resin. Dynamically balanced rotoralternator 35 amp on engine. Cranking BS 5625 grade 2.5.current 1800 amps at 0°C. Sealed for life bearings.Fuel System Layer wound mechanically wedged rotor.12/24 volt fail safe actuator. Spin-on paperelement fuel filters with fuel pump Exciterinjection system with integral electronic Triple dipped in moisture, oil and acid Engine Performance Date@1500RPMgovernor. Dual flexible fuel lines and resisting polyester varnish and coated with Output Power Fuel Consumptionconnectors. Standard fuel water separator. anti-tracking varnish. % kW g/kW.h L/hFilters Standby PowerAir cleaner with dry element. Output windings with 2/3 pitch for improved 100 40 10.3Spin-on full flow lube oil filter. harmonics and paralleling ability. Prime PowerCooling Close coupled engine/alternator for perfect 100 36 9.340°C ambient temperature standard alignment. 75 27 7.3Stone guard. Drain Tap 50 18 5.3Specifications may change without notice

Page 2: DIY-C44R5,50HZ,400V,3P/4W Standby Power:44kVA/35kW · DIY-C44R5,50HZ,400V,3P/4W Standby Power:44kVA/35kW ... in lieu of commercially purchased power. Control Panel -ComAp ... Δ Power

Specification

Engine Manufacture DCEC CUMMINS Alternator Manufacture Stamford

Engine Model 4BT3.9-G2 Alternator Model PI 144J/32KW

Number of Cylinders 4L Standby Power 44kVA/35kW

Air intake way Turbocharged Prime Power 40kVA/32kW

Bore × stroke 102mm X 120mm Excitation Type Brushless self-excitation

Compression Ratio 17.3:1 Voltage Regulator Type AVR

Displacement 3.9 Liter AVR Model AS480

Governor Type Electronic Power Factor 0.8

Speed 1500 rpm Alternator Voltage Regulation ±1.0%

Engine Output 40kW Protection Class IP23

Lubrication Capacity 10.9 Liter Alternator Insulation H

Starting Battery Voltage 24V TIF <50

Battery Type Free-maintanenance Lead Acid THF <2%

In accordance with ISO 8528, 3046, BS5514PRIME POWERPrime Power is available continuously during the period of power outage in a variable load application. Variable load should not exceed a 70% average of the prime power rating during any 24 hour period.A 10% overload capability is available for a period of 1 hour within a 12 hour period of operation.STANDBY POWER

The Standby Power is applicable for supplying emergency power for the duration of a utility power interruption. No overload, utility parallel or negotiated outage operation

capability is available at this rating.

Canopy diagram

Robust Corrosion Resistant Construction Security and SafetyΔ Black finish stainless stell lock and hinges Δ control panel viewing window in a lockable Δ body made from steel components treated with polyester access doorpowder coating Δ emergency stop push buttom (red)mounted

on enclosure interiorExcellent Access for Maintenance Δ cooling fan and battery charging alternator

Δ radiator fill access plate fully guardedΔ lube oil and cooling water drains pipes to Δ exhaust silencing system totally enclosed for exterior of the enclosure operator safelyΔ adding cooling water from top of canopy Δ Control panel and cable design in differentΔ LED light will be lighting automaticlly directions,all the connection wiring in control when open the door panel are more neater and firmer.

Open Type Dimensions WeightLength(mm) Width(mm) Height(mm) Net Weight(Kgs) Gross Weight(Kgs)

1870 950 1500 950 950Canopy Dimensions Weight

Length(mm) Width(mm) Height(mm) Net Weight(Kgs) Gross Weight(Kgs)2450 1080 1865 1400 1400

Note:Rating Definitions (Operation at Altitude ≤1000m, Ambient temperature ≤ 40℃)Continuous Power.Theseratings are applicable for supplying continuous electrical power (at variable load) in lieu of commercially purchased power.

Control Panel -ComApThe base mounted control panel in a vibration isolated sheet steel enclosure.The control panel is equipped as follows:

a) Instruments:V, A (3 phase), Hz, kW, kVAr, kWh.b) Controls:Push buttons and LEDs for simple control.c) Control module:Standard collocation is ComAp AMF20 Auto start with AMF.

Page 3: DIY-C44R5,50HZ,400V,3P/4W Standby Power:44kVA/35kW · DIY-C44R5,50HZ,400V,3P/4W Standby Power:44kVA/35kW ... in lieu of commercially purchased power. Control Panel -ComAp ... Δ Power

Main Features:ΔSupport of engines equipped with Electronic Control Unit J1939 interface (25) 1

Δ Remote Start operation availableΔ Active SMS / E-mailsΔ Comprehensive diagnostic messages; SPN / FMI codes; KWP2000 supportΔ Automatic or manual start / stop of the gen-setΔ Graphic back-lit LCD displayΔ Parameters adjustable via keyboard or PCΔ Selectable protections alarm / shutdownΔ Configurable analog inputs and outputsΔ Battery voltage, engine speed (pickup) measurementΔ Configurable programmable binary inputs and outputs

Δ Event based history fileΔ Warm-up and cooling functionsΔ Generator C.B. and Mains C.B. control with feedback and return timerΔ Power and temperature switching binary outputΔ Wide range of communication interfaces

Tripower,reserves the right to modify the characteristics of its product at any time in order to incorporatethe latest technological developments.The information contained in this document may therefore be changed without notice.For more technical data

See your distributor for more information.

Specifications may change without notice

Page 4: DIY-C44R5,50HZ,400V,3P/4W Standby Power:44kVA/35kW · DIY-C44R5,50HZ,400V,3P/4W Standby Power:44kVA/35kW ... in lieu of commercially purchased power. Control Panel -ComAp ... Δ Power

Dongfeng CumminsTechical

Operations

ENGINE MODEL: 4BT3.9-G2CURVE & DATASHEET: FR92540

REV 00 15APR2009

Page 5: DIY-C44R5,50HZ,400V,3P/4W Standby Power:44kVA/35kW · DIY-C44R5,50HZ,400V,3P/4W Standby Power:44kVA/35kW ... in lieu of commercially purchased power. Control Panel -ComAp ... Δ Power

CPL Code Revision

CPL: 3115 2009-4-15

Compression Ratio: 17.3:1 Aspiration: TurbochargedBore: 102 mm Displacement: 3.9 LStorke: 120 mm No. of Cylinders: 4Governor Regulation: ≤5% Fuel System: BYC A/GAC 24V

kW HP kW HP kW HP

40 54 36 48 TBD TBD

Engine Performance Data @ 1500 RPM Litre/hour

% kW HP g/kW.h L/h

100 40 54 212 10.3

100 36 48 214 9.375 27 36 223 7.350 18 24 244 5.325 9 12 312 3.4

TBD TBD TBD TBD TBD

Engine Performance Data @ 1800 RPM

All data is based on the engine operating with fuel system, water pump, and 10 in H2O (2.488 kPa) inlet air restriction with 5.98 in(152mm) inner diameter, and with 2.01 in Hg (7 kPa) exhaust restriction with 4.02 in (102 mm) inner diameter; not included arealternator, fan, optional equipment and driven components. Coolant flows and heat rejection data based on coolants as 50%ethylene glycol/50% water. All data is subject to change without notice.

Standby Power Prime Power Continuous PowerEngine Speed

Curves shown above represent gross engine performance capabilities obtained and corrected in accordance with GB/T18297conditions of 100kPa (29.61 in. Hg) barometric pressure [80 m (263 ft.) altitude], 25°C (77°F) inlet air temperature, and 1 kPa(0.30 in. Hg) water vapor pressure with No.0 diesel fuel. The engine may be operated without changing the fuel setting up to 2200m ( 7218ft.) altitude.

CONTINUOUS POWER

D382012GX02Xiangfan, Hubei Province, China

http://www.dcec.com.cn FR92540Configuration

Generator Engine Performance Data Basic Engine Model: FR92540 @ 1500 RPM

DONGFENG CUMMINS ENGINE Co.,LTD 4BT3.9-G2

Not Available at 1800 RPM

RPM

1500

OUTPUT POWER

Not Available at 1800 RPM

FUEL CONSUMPTION

STANDBY POWER

PRIME POWER

0.0

2.0

4.0

6.0

8.0

10.0

12.0

0 5 10 15 20 25 30 35 40 45Engine Power Output - kW

Page 6: DIY-C44R5,50HZ,400V,3P/4W Standby Power:44kVA/35kW · DIY-C44R5,50HZ,400V,3P/4W Standby Power:44kVA/35kW ... in lieu of commercially purchased power. Control Panel -ComAp ... Δ Power

GENERAL ENGINE DATAApproximate Engine Weight (wet)……………………………………………………-kgMass Moment of Inertia of Rotating Components (No Flywheel)…………………-kg·m2

Center of Gravity from Rear Face of Block…………………………………………-mmCenter of Gravity above Crankshaft Centerline……………………………………-mmCrankshaft Thrust Bearing Load Limit

—Maximum Intermittent………………………………………………………-N 3425—Maximum Continuous………………………………………………………-N 1112

Maximum (Static) Bending Moment at Front Support Mounting Surface…………-N.m 435Maximum (Static) Bending Moment at Side Pad Mounting Surface………………-N.m TBDMaximum (Static) Bending Moment at Rear Face of Block………………………-N.m 1356Moment of Inertia of Complete Engine — Roll Axis………………………………………………………………………-kg·m2 16.5 — Pitch Axis……………………………………………………………………-kg·m2 41.1 — Yaw Axis…………………………………………………………………… -kg·m2 35.4

Maximum Back Pressure………………………………………………………………-kPaExhaust Pipe Size Normally Acceptable……………………………………………-mmMaximum Static Supported Weight at the Turbocharger Outlet Flange…………-N.mExhaust Manifold Insulation Acceptable…………………………………………… -Yes/NoTurbocharger Insulation Acceptable…………………………………………………-Yes/No

— Dirty Element……….…………………………………….…………………-kPa — Clean Element……….…………………………….……………………… -kPaMinimum Dirt Holding Capacity with Heavy Duty Air Cleaner……………………-g/cfmMaximum Temperature Rise from Ambient to the Inlet of the Turbocharger……-℃Recommended intake piping size (inner diameter)……………….……………… -mm

LUBRICATION SYSTEM

-Idle Speed…………………………………………………………………-kPa 207 -Governed Speed…………………………………………………………-kPa 345

Maximum Oil Temperature……………….……………….………………………… -℃ 121Oil Capacity with OP 9006 Oil Pan : High - Low.…………..…..……………………-litre 9.5 - 8.5Minimum Required Lube System Capacity - Sump plus Filters…….……………-litre 10.9

— Front Down……………………………………………………………………- º 40 — Front Up………………………………………………………………………- º 40 — Side to Side……………………………………………………………………- º 40

FUEL SYSTEMType Injection System…………………………………………………………………………… BYC A Direct InjectionMaximum Restriction at Lift Pump………...…………………………………………-mmHg 102Maximum Allowable Head on Injector Return Line (Consisting of Friction Head and Static Head)

...…………………………………………………………………-mmHg 508Total Drain Flow (constant for all loads)…………..…………………………………-litre/hr 30

COOLING SYSTEMCoolant Capacity - Engine Only………………………………………………………-litre 7.2Maximum Coolant Friction Head External to Engine…-1800 rpm……………… -kPa 35

-1500 rpm……………… -kPa 28Maximum Static Head of Coolant Above Engine Crank Centerline…………….…-m 14Standard Thermostat (Modulating) Range………………………………….………-℃ 82 - 95Minimum Pressure Cap……………………………………………………………… -kPa 69Maximum Top Tank Temperature for Standby / Prime Power…………….....……-℃ 104 / 100

Angularity of Standard Oil Pan: (Values stated are for intermittent operation only):

Minimum Engine Oil Pressure for Engine Protection Devices:

FR92340 (Continued) Page: 2

3210.143373163

ENGINE MOUNTING

EXHAUST SYSTEM107513.5NoNo

AIR INTAKE SYSTEMMaximum Intake Air Restriction with Heavy Duty Air Cleaner

76

645317

Page 7: DIY-C44R5,50HZ,400V,3P/4W Standby Power:44kVA/35kW · DIY-C44R5,50HZ,400V,3P/4W Standby Power:44kVA/35kW ... in lieu of commercially purchased power. Control Panel -ComAp ... Δ Power

ELECTRICAL SYSTEMCranking Motor (Heavy Duty, Positive Engagement)……………………-volt 12V 24VBattery Charging System, Negative Ground………………………………-ampere 63 40Maximum Allowable Resistance of Cranking Circuit…………………… -ohm 0.00075 0.002Minimum Recommended Battery Capacity • Cold Soak @ 10 °F (-12 °C) and Above……………………………-0°F CCA 625 (312)

Fuel Rating Option used for these Data: FR92540

Governed Engine Speed………………………………-rpm 1800 1500 1800 1500Engine Idle Speed………………………………………-rpm 950 - 1050 950 - 1050Gross Engine Power Output……………………………-kW 40 36Piston Speed.......…………………………………….…-m/s 6 6

Friction Horsepower……………………………………-kW 8.2 8.2

Engine Water Flow to Engine:……………………..… -litre/sec. 2.2 2.2

Intake Air Flow……………………………………………-litre/sec. 45 44

Exhaust Gas Temperature…………………..…………-℃ 487 463

Exhaust Gas Flow………………………………………-litre/sec. 108 101

Radiated Heat to Ambient…………..…………………-kW TBD TBD

Heat Rejection to Coolant……………..………………-kW 29 25.9

Heat Rejection to Exhaust……………..………………-kW TBD TBD

ALL DATA CERTIFIED WITHIN 5%TBD = To Be Decided N/A = Not Applicable N.A. = Not AvailableAll data is subject to change without notice, sorry for inform.Dongfeng Cummins Engine Co., Ltd.

FR92340 (Continued) Page: 3

STANDBY POWER PRIME POWER

N/A N/A

Page 8: DIY-C44R5,50HZ,400V,3P/4W Standby Power:44kVA/35kW · DIY-C44R5,50HZ,400V,3P/4W Standby Power:44kVA/35kW ... in lieu of commercially purchased power. Control Panel -ComAp ... Δ Power

PI144J - Technical Data Sheet

Page 9: DIY-C44R5,50HZ,400V,3P/4W Standby Power:44kVA/35kW · DIY-C44R5,50HZ,400V,3P/4W Standby Power:44kVA/35kW ... in lieu of commercially purchased power. Control Panel -ComAp ... Δ Power

PI144JSPECIFICATIONS & OPTIONS

STANDARDS

Stamford industrial generators meet the requirements ofBS EN 60034 and the relevant section of otherinternational standards such as BS5000, VDE 0530,NEMA MG1-32, IEC34, CSA C22.2-100, AS1359.Other standards and certifications can be considered onrequest.

VOLTAGE REGULATOR

AS480 AVR fitted as STANDARD

With this self-excited system the main stator providespower via the AVR to the exciter stator. The highefficiency semi-conductors of the AVR ensure positivebuild-up from initial low levels of residual voltage.The exciter rotor output is fed to the main rotor through athree-phase full-wave bridge rectifier. The rectifier isprotected by a surge suppressor against surges caused,for example, by short circuit or out-of-phase paralleling.The AS480 will support limited accessories, RFIsuppession remote voltage trimmer and for the P1 rangeonly a 'droop' Current Transformer (CT) to permit paralleloperation with other ac generators.The AVR is can be fitted to either side of the generator inits own housing in the non-drive end bracket.

Excitation Boost System (EBS) (OPTIONAL)

The EBS is a single, self-contained unit, attached to thenon-drive end of the generator.The EBS unit consists of the Excitation Boost Controller(EBC) and an Excitation Boost Generator (EBG). Underfault conditions, or when the generator is subjected to alarge impact load such as a motor starting, the generatorvoltage will drop. The EBC senses the drop in voltage andengages the output power of the EBG. This additionalpower feeds the generator’s excitation system, supportingthe load until breaker discrimination can remove the faultor enable the generator to pick up a motor and drive thevoltage recovery.

WINDINGS & ELECTRICAL PERFORMANCE

All generator stators are wound to 2/3 pitch. Thiseliminates triplen (3rd, 9th, 15th …) harmonics on thevoltage waveform and is found to be the optimum designfor trouble-free supply of non-linear loads. The 2/3 pitchdesign avoids excessive neutral currents sometimes seenwith higher winding pitches, when in parallel with themains. A fully connected damper winding reducesoscillations during paralleling. This winding, with the 2/3pitch and carefully selected pole and tooth designs,ensures very low waveform distortion.

TERMINALS & TERMINAL BOX

Standard generators are 3-phase reconnectable with 12ends brought out to the terminals, which are mounted at thenon-drive end of the generator. Dedicated single phasegenerators are also available. A sheet steel terminal boxcontains provides ample space for the customers' wiringand gland arrangements. Alternative terminal boxes areavailable for customers who want to fit additionalcomponents in the terminal box.

SHAFT & KEYS

All generator rotors are dynamically balanced to better thanBS6861:Part 1 Grade 2.5 for minimum vibration inoperation. Two bearing generators are balanced with a halfkey.

INSULATION / IMPREGNATION

The insulation system is class 'H'.All wound components are impregnated with materials andprocesses designed specifically to provide the high buildrequired for static windings and the high mechanicalstrength required for rotating components.

QUALITY ASSURANCE

Generators are manufactured using production procedureshaving a quality assurance level to BS EN ISO 9001.

The stated voltage regulation may not be maintained in thepresence of certain radio transmitted signals. Any changein performance will fall within the limits of Criteria 'B' of EN61000-6-2:2001. At no time will the steady-state voltageregulation exceed 2%.

NB Continuous development of our products entitles us tochange specification details without notice, therefore theymust not be regarded as binding.

Front cover drawing typical of product range.

2

Page 10: DIY-C44R5,50HZ,400V,3P/4W Standby Power:44kVA/35kW · DIY-C44R5,50HZ,400V,3P/4W Standby Power:44kVA/35kW ... in lieu of commercially purchased power. Control Panel -ComAp ... Δ Power

CONTROL SYSTEM STANDARD AS480 AVR (SELF EXCITED)

VOLTAGE REGULATION

SUSTAINED SHORT CIRCUIT

CONTROL SYSTEM

SUSTAINED SHORT CIRCUIT

STATOR WINDING

WINDING PITCH

WINDING LEADS

STATOR WDG. RESISTANCE

ROTOR WDG. RESISTANCE

EXCITER STATOR RESISTANCE

EXCITER ROTOR RESISTANCE

EBS STATOR RESISTANCE

R.F.I. SUPPRESSION BS EN 61000-6-2 & BS EN 61000-6-4,VDE 0875G, VDE 0875N. refer to factory for others

WAVEFORM DISTORTION

MAXIMUM OVERSPEED

BEARING DRIVE END

BEARING NON-DRIVE END

WEIGHT COMP. GENERATOR

WEIGHT WOUND STATOR

WEIGHT WOUND ROTOR

WR² INERTIA

SHIPPING WEIGHTS in a crate

PACKING CRATE SIZE

TELEPHONE INTERFERENCE

COOLING AIR

VOLTAGE SERIES STAR 380/220 400/231 415/240 440/254 416/240 440/254 460/266 480/277

VOLTAGE PARALLEL STAR 190/110 200/115 208/120 220/127 208/120 220/127 230/133 240/138

VOLTAGE SERIES DELTA 220/110 230/115 240/120 254/127 240/120 254/127 266/133 277/138kVA BASE RATING FOR REACTANCE VALUES 40 40 40 38 44 47 48.5 50

Xd DIR. AXIS SYNCHRONOUS 1.92 1.73 1.61 1.36 2.27 2.17 2.05 1.94X'd DIR. AXIS TRANSIENT 0.18 0.16 0.15 0.13 0.21 0.20 0.19 0.18X''d DIR. AXIS SUBTRANSIENT 0.13 0.12 0.11 0.09 0.15 0.14 0.14 0.13Xq QUAD. AXIS REACTANCE 0.92 0.83 0.77 0.65 1.09 1.04 0.98 0.93X''q QUAD. AXIS SUBTRANSIENT 0.20 0.18 0.17 0.14 0.24 0.23 0.22 0.20XL LEAKAGE REACTANCE 0.08 0.07 0.07 0.05 0.09 0.09 0.08 0.08X2 NEGATIVE SEQUENCE 0.17 0.15 0.14 0.12 0.20 0.19 0.18 0.17X0 ZERO SEQUENCE 0.08 0.07 0.07 0.05 0.09 0.09 0.08 0.08

REACTANCES ARE SATURATED VALUES ARE PER UNIT AT RATING AND VOLTAGE INDICATEDT'd TRANSIENT TIME CONST.T''d SUB-TRANSTIME CONST.T'do O.C. FIELD TIME CONST.Ta ARMATURE TIME CONST.SHORT CIRCUIT RATIO

2 BEARING

2250 Rev/Min

12

REFER TO SHORT CIRCUIT DECREMENT CURVE (page 7)

DOUBLE LAYER CONCENTRIC

NO LOAD < 1.5% NON-DISTORTING BALANCED LINEAR LOAD < 5.0%

BALL. 6306 - 2RS. (ISO)

0.21 Ohms PER PHASE AT 22°C

TWO THIRDS

BALL. 6310 - 2RS. (ISO)

1/Xd

0.029 s0.007 s0.66 s0.007 s

184 kg

211 kg202 kg

PI144J

0.99 Ohms at 22°C

187 kg

0.2758 kgm2

12.9 Ohms at 22°C

22.9 Ohms at 22°C

0.09 m³/sec 191cfm 0.108 m³/sec 229 cfm

50 Hz

THF<2%

60 Hz

TIF<50

85 x 51 x 67 (cm)

WINDING 311

85 x 51 x 67 (cm)

84 kg

72.68 kg

0.155 Ohms PER PHASE AT 22°C SERIES STAR CONNECTED

1 BEARING

0.2763 kgm2

84 kg

70.97 kg

± 1.0 %

AS480 AVR WITH OPTIONAL EXCITATION BOOST SYSTEM (EBS)

SELF EXCITED MACHINES DO NOT SUSTAIN A SHORT CIRCUIT CURRENT

3

Page 11: DIY-C44R5,50HZ,400V,3P/4W Standby Power:44kVA/35kW · DIY-C44R5,50HZ,400V,3P/4W Standby Power:44kVA/35kW ... in lieu of commercially purchased power. Control Panel -ComAp ... Δ Power

Winding 311PI144J

THREE PHASE EFFICIENCY CURVES

50Hz

4

Page 12: DIY-C44R5,50HZ,400V,3P/4W Standby Power:44kVA/35kW · DIY-C44R5,50HZ,400V,3P/4W Standby Power:44kVA/35kW ... in lieu of commercially purchased power. Control Panel -ComAp ... Δ Power

Winding 311PI144J

THREE PHASE EFFICIENCY CURVES

60Hz

5

Page 13: DIY-C44R5,50HZ,400V,3P/4W Standby Power:44kVA/35kW · DIY-C44R5,50HZ,400V,3P/4W Standby Power:44kVA/35kW ... in lieu of commercially purchased power. Control Panel -ComAp ... Δ Power

PI144JWinding 311

Locked Rotor Motor Starting Curve

346V 380V 400V 415V 440V

0

5

10

15

20

25

30

0 10 20 30 40 50 60 70 80 90LOCKED ROTOR kVA

PER

CEN

T TR

AN

SIEN

T VO

LTA

GE

DIP

.

380V 416V 440V 460V 480V

0

5

10

15

20

25

30

0 10 20 30 40 50 60 70 80 90 100 110LOCKED ROTOR kVA

PER

CEN

T TR

AN

SIEN

T VO

LTA

GE

DIP

.

60Hz

50Hz

6

Page 14: DIY-C44R5,50HZ,400V,3P/4W Standby Power:44kVA/35kW · DIY-C44R5,50HZ,400V,3P/4W Standby Power:44kVA/35kW ... in lieu of commercially purchased power. Control Panel -ComAp ... Δ Power

3-phase 2-phase L-L 1-phase L-NVoltage Factor Voltage Factor x 1.00 x 0.87 x 1.30

380v X 1.00 416v X 1.00 x 1.00 x 1.80 x 3.20400v X 1.05 440v X 1.06 x 1.00 x 1.50 x 2.50415v X 1.09 460v X 1.10 10 sec. 5 sec. 2 sec.440v X 1.16 480v X 1.15

The sustained current value is constant irrespective ofvoltage level

Three-phase Short Circuit Decrement Curve. No-load Excitation at Rated SpeedBased on star (wye) connection.

Max. sustained durationAll other times are unchanged

Instantaneous

SustainedMinimum

PI144J

50Hz 60Hz

WITH EBS FITTED

Sustained Short Circuit = 176 Amps

Sustained Short Circuit = 220 AmpsNote 1The following multiplication factors should beused to adjust the values from curve betweentime 0.001 seconds and the minimum currentpoint in respect of nominal operating voltage :

Note 2The following multiplication factor should be used to convert thevalues calculated in accordance with NOTE 1 to those applicable tothe various types of short circuit :

50Hz

60Hz

Note 3Curves are drawn for Star (Wye) connected machines. For other connection the following multipliers should be applied to current values as shown : Parallel Star = Curve current value X 2Series Delta = Curve current value X 1.732

10

100

1000

0.001 0.01 0.1 1 10TIME (secs)

CU

RR

ENT

(Am

ps)

SYMMETRICAL

ASYMMETRICAL

10

100

1000

0.001 0.01 0.1 1 10TIME (secs)

CU

RR

ENT

(Am

ps)

SYMMETRICAL

ASYMMETRICAL

7

Page 15: DIY-C44R5,50HZ,400V,3P/4W Standby Power:44kVA/35kW · DIY-C44R5,50HZ,400V,3P/4W Standby Power:44kVA/35kW ... in lieu of commercially purchased power. Control Panel -ComAp ... Δ Power

Class - Temp Rise

Series Star (V) 380 400 415 440 380 400 415 440 380 400 415 440 380 400 415 440

Parallel Star (V) 190 200 208 220 190 200 208 220 190 200 208 220 190 200 208 220

Series Delta (V) 220 230 240 254 220 230 240 254 220 230 240 254 220 230 240 254

kVA 36.5 36.5 36.5 34.7 40.0 40.0 40.0 38.0 44.0 44.0 44.0 41.8 45.0 45.0 45.0 42.8

kW 29.2 29.2 29.2 27.8 32.0 32.0 32.0 30.4 35.2 35.2 35.2 33.4 36.0 36.0 36.0 34.2

Efficiency (%) 87.9 88.1 88.2 88.5 87.3 87.6 87.8 88.2 86.5 86.9 87.1 87.7 86.3 86.7 87.0 87.6

kW Input 33.2 33.1 33.1 31.4 36.7 36.5 36.4 34.5 40.7 40.5 40.4 38.1 41.7 41.5 41.4 39.0

Series Star (V) 416 440 460 480 416 440 460 480 416 440 460 480 416 440 460 480

Parallel Star (V) 208 220 230 240 208 220 230 240 208 220 230 240 208 220 230 240

Delta (V) 240 254 266 277 240 254 266 277 240 254 266 277 240 254 266 277

kVA 40.2 42.9 44.3 45.6 44.0 47.0 48.5 50.0 48.4 51.7 53.4 55.0 49.5 52.9 54.6 56.3

kW 32.2 34.3 35.4 36.5 35.2 37.6 38.8 40.0 38.7 41.4 42.7 44.0 39.6 42.3 43.7 45.0

Efficiency (%) 88.2 88.2 88.3 88.4 87.7 87.7 87.8 87.9 87.1 87.1 87.2 87.3 86.9 86.9 87.0 87.1

kW Input 36.5 38.9 40.1 41.3 40.1 42.9 44.2 45.5 44.4 47.5 49.0 50.4 45.6 48.7 50.2 51.7

© 2007 TD_PI144J.GB_07.07_01_GB

DIMENSIONS

PI144JWinding 311 / 0.8 Power Factor

RATINGSCont. F - 105/40°C Cont. H - 125/40°C Standby - 150/40°C Standby - 163/27°C

Barnack Road • Stamford • Lincolnshire • PE9 2NBTel: 00 44 (0)1780 484000 • Fax: 00 44 (0)1780 484100

50Hz

60Hz