Development Board EPC9106 Quick Start Guide · Development Board EPC9106 Quick Start Guide 150 W/8...

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Development Board EPC9106 Quick Start Guide 150 W/8 Ω Class-D Amplifier Revision D

Transcript of Development Board EPC9106 Quick Start Guide · Development Board EPC9106 Quick Start Guide 150 W/8...

Development Board EPC9106 Quick Start Guide150 W/8 Ω Class-D Amplifier

Revision D

QUICK START GUIDE Demonstration System EPC9106

2 | | EPC – EFFICIENT POWER CONVERSION CORPORATION | WWW.EPC-CO.COM | COPYRIGHT 2017

DESCRIPTION The EPC9106 demonstration board is a reference design for a 150 W / 8 Ω Class D audio amplifier. The demonstration board uses a Bridge-Tied-Load (BTL) design, composed of four ground-referenced Half-Bridge Output Stages. This architecture and topology allows scalability and expandability.

The EPC9106 reference design has demonstrated 96% efficiency at 150 W / 8 Ω, and 92% efficiency at 250 W / 4 Ω.

The EPC9106 demonstration board features the EPC2016C enhancement mode (eGaN®) field effect transistor (FET), as well as the Texas Instruments LM5113 gate driver.

A complete block diagram of the circuit is given in figure 1. For more information on the EPC2016C eGaN FET please refer to the datasheet available from EPC at www.epc-co.com. The datasheet should be read in conjunction with this quick start guide.

QUICK START PROCEDURE The EPC9106 demonstration system is easy to set up to evaluate the performance of the EPC2016C eGaN FET in a Class D audio amplifier application. Refer to figure 2 for proper connection and measurement setup before following the testing procedures.

The EPC9106 can be operated using one of two alternative methods:a. High Performance Setupb. Lower Performance Setup

a. High Performance Setup

1. Connect the left/right analog inputs to the balanced analog input XLR connectors

2. Connect the left/right analog input cables to the audio source (pre-amp)

a. Use a CD/DVD player with a high-performance pre-amp

3. Turn the master volume control fully counter-clockwise (minimum volume)

4. Connect the high-voltage power supply

5. Bring up both “+” and “–” power supply rails simultaneously (use a tracking power supply). Both channel LEDs will remain RED until ±20 V is reached.

6. Adjust high voltage power supply rails to around ±27 VDC

7. Connect left and right outputs to the loudspeaker of choice NOTE: While both loudspeaker outputs are ground-referenced, neither is connected

to ground. DO NOT CONNECT EITHER OF THESE LOUDSPEAKER OUTPUTS TO ANY SYSTEM OR TEST EQUIPMENT GROUND!!

8. Play audio source

9. Adjust master volume control to appropriate listening level

Analog Audio InputBalanced Input Differential XLR x 2, 2 VRMS Sensitivity

Unbalanced Input Single-ended RCA Phone x 2, 2 VRMS Sensitivity

Power Supply

Bipolar Power Supply ±20 VDC to ±30 VDC

Audio PerformanceTHD+N 0.003% 8 Ω, 1 kHz, 5 W Power

THD+N 0.005% 8 Ω, 1 kHz, 15 W Power

THD+N 0.006% 8 Ω, 1 kHz, 50 W Power

THD+N 0.03% 8 Ω, 1 kHz, Full PowerTHD+N <0.03% 8 Ω, 20 Hz-20 kHz, -9 dBFrequency Response 20 Hz – 20 kHz, ±0.5 dB, 8 ΩSNR/DNR 107.8 dB (Unweighted), 110 dB (A-weighted)Power Output (8 Ω) 150 WRMS Continuous

Power Output (4 Ω) 250 WRMS Continuous

Figure 1: Block diagram of single channel of EPC9106.

+HV

-HV

Input Processing & Drivers

b. Lower Performance Setup

1. Connect the left/right analog inputs to the unbalanced analog input RCA phono connectors

2. Connect the left/right analog input cables to the audio source

a. Use a CD/DVD player with analog audio outputs

b If you use an MP3 player (or iPod), only use wave files, or PCM audio – DO NOT USE MP3 files for demo!)

3. Turn the master volume control fully counter-clockwise (minimum volume)

4. Connect the high-voltage power supply

5. Bring up both “+” and “–” power supply rails simultaneously (use a tracking power supply). Both channel LEDs will remain RED until ±20 V is reached.

6. Adjust high voltage power supply rails to around ±27 VDC (use a tracking power supply)

7. Connect left and right outputs to the loudspeaker of choice NOTE: While both Loudspeaker Outputs are Ground-Referenced, Neither is con-

nected to Ground. DO NOT CONNECT EITHER OF THESE LOUDSPEAKER OUTPUTS TO ANY SYSTEM OR TEST EQUIPMENT GROUND!!

8. Play audio source

9. Adjust master volume control to appropriate listening level

QUICK START GUIDE Demonstration System EPC9106

EPC – EFFICIENT POWER CONVERSION CORPORATION | WWW.EPC-CO.COM | COPYRIGHT 2017 | | 3

Figure 2: Proper connection and measurement setup.

Right Channel Output

Master Volume Control

Unbalanced Audio Input(RCA Phono)

Balanced Audio Input(XLR)

Left Channel Output

+/–27 VDC Power SupplyUse a dual tracking supply

Ground+27 VDC -27 VDC

Figure 3: THD+N vs Power at 1 kHz, ± 27 V, 8 Ω.

Figure 4: Noise floor ref to 168 W (36.6 VRMS), ± 27 V, 8 Ω.

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Sweep Trace Color Line Style Thick Data Axis Comment 3 1 Green Solid 1 Analyzer THD+N Ampl A Left Pot Unity, Un-Wtd, -104.9dBr 5 1 Yellow Solid 1 Analyzer THD+N Ampl A Left Pot -6dB, Un-Wtd, -106.4dBr

11 1 Magenta Solid 1 Analyzer THD+N Ampl A Left Pot Unity, A-Wtd, -107.8dBrA 13 1 Blue Solid 1 Analyzer THD+N Ampl A Left Pot -6dB, A-Wtd, -109.9dBrA

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QUICK START GUIDE Demonstration System EPC9106

4 | | EPC – EFFICIENT POWER CONVERSION CORPORATION | WWW.EPC-CO.COM | COPYRIGHT 2017

THERMAL CONSIDERATIONS

With this high efficiency, the EPC9106 design allows for the complete removal of any classical or historical heat sink requirement. This elimination of the heat sink also reduces the potential contribution to radiated EMI/EMC emissions. However, care must be taken to not exceed the absolute maximum die temperature of 150°C and stay within the constraints of the other components within the circuit.

NOTE. The EPC9106 demonstration board does not have any thermal protection on board.

Power block, no heatsink, eGaN FETs.

Figure 6: Amplifier efficiency vs. output power at 4 Ω.Figure 5: Amplifier efficiency vs.output power at 8 Ω.

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Amplifier Efficiency at 8 ohms (%)

1 3 5 8 11 15 20 26 32 38 45 53 62 71 81 91 102 114 126 139 1520%

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Amplifier Efficiency at 4 ohms (%)

2 6 10 16 22 30 40 50 62 75 89 105 121 139 159 179 201 224 247 267

QUICK START GUIDE Demonstration System EPC9106

EPC – EFFICIENT POWER CONVERSION CORPORATION | WWW.EPC-CO.COM | COPYRIGHT 2017 | | 5

Table 1 : Bill of Material

Item Qty Reference Part Description Manufacturer / Part #

1 10 C1, C9, C37, C70, C78, C106, C140, C143, C163, C164 CAP CER 10 µF 50 V X5R 1206 Taiyo Yuden, UMK316BBJ106ML-T

2 67

C2, C3, C8, C10, C14, C20, C28, C29, C30, C38, C39, C41, C43, C54, C55, C56, C57, C58, C59, C60, C62, C63, C64, C65, C71, C72, C77, C79, C83, C87, C97, C98, C99, C107, C108, C110, C116, C123, C124, C125, C126, C127, C128, C129, C131, C132, C133, C134, C139, C142, C146, C147, C153, C154, C157, C159, C165, C184, C185, C186, C187, C188, C189, C190, C191, C192, C193

CAP, CER, 0.1µF, 50V, 10%, X7R, 0603 Kemet, C0603C104K5RACTU

3 7 C4, C73, C148, C151, C155, C156, C160 CAP CER 10 µF 10 V 10% X7R 0805 Taiyo Yuden, LMK212B7106KG-TD

4 2 C5, C74 CAP, CERAMIC, 100 µF, 6.3 V, 20%, X5R, 1206 Taiyo Yuden, JMK316BJ107ML-T

5 16 C6, C15, C16, C23, C35, C40, C42, C66, C75, C84, C85, C92, C104, C109, C111, C136 CAP CER 100 pF 50 V 1% NP0 0603 AVX Corporation, 06035A101FAT2A

6 6 C7, C36, C76, C105, C141, C144 CAP ALUM 1000 µF 50 V 20% RADIAL Nichicon, UPW1H102MHD

7 4 C11, C21, C80, C88 CAP AL ELECT, 22 µF, 16 V, 20%, RADIAL, 5x11MM Nichicon, UPW1C220MDD

8 8 C12, C19, C34, C47, C81, C91, C103, C114 CAP, CER, 1000 pF, 100 V, 5%, NPO, 0603 Murata Electronics North America, GRM-1885C2A102JA01D

9 4 C13, C17, C82, C86 CAP FILM 1000 pF 50 VDC 0805 Panasonic, ECH-U1H102JX5 10 4 C18, C69, C90, C138 CAP, CER, 0.033 µF, 100 V, 10%, X7R, 1210 AVX Corporation, 12101C333KAT2A

11 4 C22, C68, C89, C137 CAP, CER, 0.68 µF, 100 V, 10%, X7R, 1210 Murata Electronics North America, GRM-32CR72A684KA01L

12 8 C25, C33, C52, C67, C95, C102, C121, C135 CAP FILM 100 pF 16 VDC 0603 Panasonic, ECH-U1C101GX5 13 7 C26, C49, C94, C118, C145, C152, C167 CAP CER 1 µF 25 V 10% X7R 0603 Taiyo Yuden, TMK107B7105KA-T 14 4 C27, C53, C96, C122 CAP, FILM 100 pF, 16 V 0603 DNP15 2 C32, C101 CAP, CER, 100 pF, 50 V, 5%, NP0, 0603 Kemet, C0603C101J5GACTU

16 4 C44, C50, C115, C119 CAP, MET POLY FILM, 0.47 µF, 100 VDC, 5%, RADIAL Kemet, R82EC3470DQ70J

17 4 C45, C51, C112, C120 CAP, CER, 3300 pF, 100 V, 5%, NPO, 0805 TDK Corporation, C2012C0G2A332J

18 2 C46, C113 CAP, MET POLY FILM, 0.22 µF, 100 VDC, 5%, RADIAL Kemet, R82EC3220AA70J

19 3 C149, C150, C161 CAP, AL ELECT, 100 µF, 10 V, 20%, RADIAL, 5X15MM Nichicon, UPW1A101MDD6

20 2 C158, C166 CAP, CER, 0.01 µF, 50 V, 10%, X7R, 0603 Kemet, C0603C103K5RACTU 21 1 C162 CAP CER 0.033 µF 50 V 10% X7R 0603 Samsung, CL31B333KBCNNNC22 4 C168, C171, C174, C177 CAP, CER, 0.22 µF, 100 V, 20%, X7S, 0805 TDK Corporation, C2012X7S2A224M 23 4 C169, C172, C175, C178 CAP, CER, 0.01 µF, 100 V, 10%, X7R, 0805 TDK Corporation, C2012X7R2A103KT5 24 4 C170, C173, C176, C179 CAP, CER, 2200 pF, 100 V, 10%, X7R, 0805 TDK Corporation, C2012X7R2A222K 25 4 C180, C181, C182, C183 CAP, CER, 47 pF, 50 V, 5%, COG, 0805 Kemet, C0805C470J5GACTU 26 8 D1, D5, D8, D11, D14, D17, D20, D23 DIODE SCHOTKY 100 V 2 A SOD-123FL Micro Commercial, SL210PL-TP

27 14 D2, D4, D7, D9, D13, D15, D19, D22, D27, D28, D29, D30, D31, D32

DIODE, ZHCS400, SCHOTTKY BARR, 40 V, 400 MA, SOD-323 Zetex Semiconductors, ZHCS400

28 8 D3, D6, D10, D12, D16, D18, D21, D24 DIODE SCHOTTKY 40 V 150 MW SOD-523 Diodes Inc, SDM03U40-7 29 2 D25, D26 DIODE, 1N4003, 1 AMP, 200 V, DO-41 Fairchild Semiconductor, 1N4003 30 2 D35, D37 DIODE ZENER 39 V 200 MW SOD323 Diodes Inc, BZT52C39S-7-F31 2 D36, D38 DIODE ZENER 18 V 200 MW SOD323 ON Semiconductor, MM3Z18VT1G32 4 D39, D40, D41, D42 DIODE ZENER 5.1 V 200 MW SOD323 ON Semiconductor, MM3Z5V1T1G33 4 D43, D44, D45, D46 DIODE ZENER 27 V 300 MW SOD323 NXP Semiconductors, BZX384-B27, 115

34 2 J1, J5 Jack, Phono RCA, w/Switch, R/A, PCB Mount Keystone Electronics, 972

35 2 J2, J6 XLR Connectors 3P FEMALE HORIZ PIN 1 & GRD SEPARATE Neutrik, NC3FAH2

36 4 J3, J7, J9, J11 JACK, BINDING BANANA, INSUL, RED Keystone Electronics, 7006 37 3 J4, J8, J10 JACK, BINDING BANANA, INSUL, BLACK Keystone Electronics, 7007 38 2 J12, J13 CONN, HDR, 2x1, 0.100, GOLD FLASH FCI, 68001-202HLF

QUICK START GUIDE Demonstration System EPC9106

6 | | EPC – EFFICIENT POWER CONVERSION CORPORATION | WWW.EPC-CO.COM | COPYRIGHT 2017

Table 1 : Bill of Material (continued)

Item Qty Reference Part Description Manufacturer / Part #39 2 LED1, LED2 LED, SMT, RED, 10 mcd, 10 mA, 1.8 V, 0603 Lite-On, LTST-C190CKT

40 2 LED3, LED4 LED, Green, TSS TYPE, 0603, 5 mA, 12 mcd, 2.9 Vfd Panasonic, LNJ326W83RA

41 1 LED5 LED, Pure Blue, TSS TYPE, 0603, 5 mA, 12 mcd, 2.9 Vfd Panasonic, LNJ926W8CRA

42 2 L1, L2 INDCTR, SHLD, 15 µH, 20%, Dual, 12.5 A Sagami, 7W15B-150M-R 43 1 L3 INDUCTOR/XFRMR 27.4 µH 0.29 A SMD Cooper Bussmann, VPH1-0190-R 44 6 Q1, Q7, Q17, Q18, Q22, Q24 XSTR, FMMT593, PNP, 100 V, 1 A, SOT-23 Diodes Inc, FMMT53TA45 8 Q2, Q3, Q5, Q6, Q8, Q9, Q11, Q12 TRANS GAN 100 V 11 A BUMPED DIE EPC, EPC2016C 46 7 Q4, Q10, Q19, Q20, Q21, Q23, Q25 XSTR, FMMT493, NPN, 100 V, 1 A, SOT-23 Diodes Inc, FMMT493TA

47 4 Q13, Q14, Q15, Q16 XSTR, MBT2907A, PNP, 60 V, 500 MA, SOT-23 Diodes Inc, MMBT2907A-7-F

48 4 R1, R32, R56, R86 RES 0.022 Ω 2 W 1% 2512 TE Connectivity, RLP73M3AR022FTDF

49 10 R2, R8, R33, R57, R62, R87, R129, R132, R135, R138 RES, 4.99 K, 1%, 1/10 W, 0603 Panasonic, ERJ-3EKF4991V

50 12 R3, R4, R13, R14, R58, R59, R67, R68, R142, R146, R147, R150 RES, 10.0 K, 1%, 1/10 W, 0603 Panasonic, ERJ-3EKF1002V

51 1 R5 POTROTARY 10 K Ω AUDIO 14 MM DUAL Alps, RK09L12D0A1T

52 12 R6, R17, R28, R31, R43, R53, R60, R70, R82, R85, R97, R107 RES, 100 K, 1%, 1/10 W, 0603 Panasonic, ERJ-3EKF1000V

53 8 R7, R11, R35, R55, R61, R65, R89, R109 RES, 100 K, 1%, 1/10 W, 0603 Panasonic, ERJ-3EKF1003V 54 4 R9, R36, R63, R90 RES, 22.1 K, 1%, 1/10 W, 0603 Panasonic, ERJ-3EKF2212V 55 4 R12, R41, R69, R95 RES, 15.0 K, 1%, 1/10 W, 0603 Panasonic, ERJ-3EKF1502V 56 4 R15, R42, R66, R96 RES, 750 K, 1%, 1/10 W, 0603 Panasonic, ERJ-3EKF7503V 57 8 R16, R22, R44, R50, R71, R77, R98, R105 RES, 2.2, 1%, 1/10 W, 0603 Panasonic, ERJ-3RQF2R2V 58 8 R19, R37, R38, R46, R73, R91, R92, R100 RES, 2.21 K, 1%, 1/10 W, 0603 Panasonic, ERJ-3EKF2211V

59 8 R20, R47, R74, R101, R128, R131, R134, R137 RES, 562, 1%, 1/10 W, 0603 Panasonic, ERJ-3EKF5620V

60 4 R21, R49, R75, R103 RES, 18.2 K, 1%, 1/10 W, 0603 Panasonic, ERJ-3EKF1822V 61 5 R25, R79, R123, R149, R152 RES, 1 K, 1%, 1/16 W, 0603 Panasonic, ERJ-3EKF1001V 62 6 R26, R80, R130, R133, R136, R139 RES, 681, 1%, 1/10 W, 0603 Panasonic, ERJ-3EKF6810V

63 14 R27, R30, R81, R84, R121, R140, R141, R143, R144, R145, R148, R151, R153, R154 RES, 49.9 K, 1%, 1/10 W, 0603 Panasonic, ERJ-3EKF4992V

64 2 R29, R83 RES, 1 K, 1%, 1/10 W, 0805 Panasonic, ERJ-6ENF1001V 65 4 R34, R54, R88, R108 RES, 7.5 K, 1%, 1/10 W, 0603 Panasonic, ERJ-3EKF7501V 66 4 R40, R48, R94, R102 RES, 10.0 K, 1%, 1/8 W, 0805 Panasonic, ERJ-6ENF1002V

67 8 R110, R111, R112, R113, R114, R115, R116, R117 RES, 3.32 K, 1%, 1 W, 2512 Vishay/Dale, CRCW25123K32FKEG

68 2 R118, R119 RES, 0, JMP, 1/10 W, 0603 Panasonic, ERJ-3GEY0R00V 69 1 R120 RES 806 Ω 1/10 W 1% 0603 SMD Panasonic, ERJ-3EKF8060V 70 1 R122 RES, 7.87K, 1%, 1/16 W, 0603 Panasonic, ERJ-3EKF7871V 71 4 R124, R125, R126, R127 RES, 680, 1%, 1/8 W, 0805 Panasonic, ERJ-6ENF6800V 72 4 R155, R160, R161, R166 RES, 200, 1%, 1/10 W, 0603 Panasonic, ERJ-3EKF2000V73 4 R156, R159, R162, R165 RES, 18.7 K, 1%, 1/10 W, 0603 Panasonic, ERJ-3EKF1872V74 4 R157, R158, R163, R164 RES, 1.82 K, 1%, 1/10 W, 0603 Panasonic, ERJ-3EKF1821V75 4 R167, R168, R169, R170 RES, 10.0 K, 1%, 1/8 W, 0805 Panasonic, ERJ-6ENF1002V76 2 U1, U17 IC, LM1117, 5 V REG, 800 MA, SOT-223 STMicroelectronics, LD1117S50CTR 77 4 U2, U11, U18, U25 IC GATE AND 2-INPUT SGL SOT-23-5 Fairchild Semiconductor, NC7SZ08M5X 78 4 U3, U4, U7, U20 IC, NJM4580E, OP AMP, DUAL, SOIC8-150 NJR, NJM4580E 79 4 U5, U13, U21, U27 IC COMP GRND-SENSNG LOWPWR SOIC8 Linear Technology, LT1671CS8#PBF 80 4 U6, U12, U19, U26 IC GATE DRVR HALF BRDG 5 A 12S MD Texas Instruments, LM5113TME/NOPB 81 4 U8, U14, U22, U28 IC, LM4562, OP AMP, DUAL, SOIC8-150 Texas Instruments, LM4562MA/NOPB 82 4 U9, U15, U23, U29 IC GATE NOR 2-INPUT SGL SOT-23 Fairchild Semiconductor, NC7SZ02M5X 83 4 U10, U16, U24, U30 IC, NC7SZ04, UHSINVERTER, SOT23-5 Fairchild Semiconductor, NC7SZ04M5X 84 1 U31 IC, 78L05, 5 V REG, 100 mA, SOT89 STMicroelectronics, L78L05ACUTR 85 1 U32 IC, 79L05, -5 V REG, +5 V, 100 mA, SOT-89 STMicroelectronics, L79L05ACUTR 86 1 U33 IC REG BUCK SYNC ADJ 20TSSOP Texas Instruments, LM3102MH/NOPB 87 4 X1, X2, X3, X4 Test Point, PCB, Thru-Hole, Black Keystone Electronics, 5011

QUICK START GUIDE Demonstration System EPC9106

EPC – EFFICIENT POWER CONVERSION CORPORATION | WWW.EPC-CO.COM | COPYRIGHT 2017 | | 7

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DC

Figure 7a: Demonstration board EPC9106 schematic, channel 1.

QUICK START GUIDE Demonstration System EPC9106

8 | | EPC – EFFICIENT POWER CONVERSION CORPORATION | WWW.EPC-CO.COM | COPYRIGHT 2017

VCC

= (-

HV

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Figure 7b: Demonstration board EPC9106 schematic, channel 2.

QUICK START GUIDE Demonstration System EPC9106

EPC – EFFICIENT POWER CONVERSION CORPORATION | WWW.EPC-CO.COM | COPYRIGHT 2017 | | 9

Figure 7c: Demonstration board EPC9106 schematic, power supplies.

Hig

h Vo

ltage

Pow

er In

put

+35V

dc

GN

D

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dc

Gro

und

Clip

s

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A

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63.

32K

2512

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Demonstration Board Notification

The EPC9106 board is intended for product evaluation purposes only and is not intended for commercial use. Replace components on the Evaluation Board only with those parts shown on the parts list (or Bill of Materials) in the Quick Start Guide. Contact an authorized EPC representative with any questions.

This board is intended to be used by certified professionals, in a lab environment, following proper safety procedures. Use at your own risk.

As an evaluation tool, this board is not designed for compliance with the European Union directive on electromagnetic compatibility or any other such directives or regulations. As board builds are at times subject to product availability, it is possible that boards may contain components or assembly materials that are not RoHS compliant. Efficient Power Conversion Corporation (EPC) makes no guarantee that the purchased board is 100% RoHS compliant.

The Evaluation board (or kit) is for demonstration purposes only and neither the Board nor this Quick Start Guide constitute a sales contract or create any kind of warranty, whether express or implied, as to the applications or products involved.

Disclaimer: EPC reserves the right at any time, without notice, to make changes to any products described herein to improve reliability, function, or design. EPC does not assume any liability arising out of the application or use of any product or circuit described herein; neither does it convey any license under its patent rights, or other intellectual property whatsoever, nor the rights of others.

EPC Products are distributed through Digi-Key.www.digikey.com

For More Information:

Please contact [email protected] your local sales representative

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