CNC LATHE TURNING CENTER PL-20A - Makrum

8
PL-20A CNC LATHE TURNING CENTER

Transcript of CNC LATHE TURNING CENTER PL-20A - Makrum

Page 1: CNC LATHE TURNING CENTER PL-20A - Makrum

PL-20ACNC LATHE TURNING CENTER

SMEC Co., Ltd.667-1, Gasul-ri, Daesan-myeon, Changwon-si Gyeongsangnam-do, Korea 641-921

Tel +82 55 250 4832(4800) Fax +82 55 250 4901(4902)

http://www.esmec.com

Lay-Out AnyTurn PL-20A

unit:mm [inch]

unit:mm [inch]

unit:mm [inch]10 - Station Turret

■ Range of movement

■ Turret Head Interference

■ Installation Drawing

Page 2: CNC LATHE TURNING CENTER PL-20A - Makrum

The CNC lathe PL20A featuring high quality, high reliabilityand high productivity is indispensable in the era of FA.

■The anti-backlash and anti-vibrationmechanism assures highaccuracymachining.

The AC servo motor used on the X and Z axes of

the feed drive system is connected directly to the

screw, and there is near-zero backlash and

vibration. Power-up series (P series)(1:8) AC

spindle motor is installed on the spindle drive

system.

As the machine does not use gears, vibration is

near zero and high machining accuracy is assured

at all times

■The rapid indexing turret featuring0.5 seconds for 1 station hassignificantly reduced the idle time.

The nonstop random index system which uses

index motor developed by Samsung in the turret

indexing enables tool selection within 0.5 seconds

for 1 station. The rapid teed rate allows positioning

at a speed as fast as 20m/min(787.4 ipm) for X

and Z axes. The model PL20A has considerably

reduced the idle time, ensuring high-efficiency

operation.

■Central Integrated Operational Panel

Central Integrated Operational Panel allows operator avoid

unnecessary movement, and designed for the best

performance, also, 90˚ rotate panel gives operator much

convenient.

SAMSUNG MACHINE TOOLS 32

Introducing the latest andstrongest CNC Lathe PL20Athat has satisfied therequirements of production sitesthrough integration of advancedfunctions to a compact body!.

■High-rigidity bed to support powerful,

heavy-duty cutting■Rapid turret featuring 0.5

seconds for 1 station■Rapid feed of 20m/min(787.4 ipm) for X

and Z axes■45℃ slant bed structure■The strongest spindle power in its

class:19.5 kgf.m■Anti-backlash and anti-vibration

mechanism■Maximum machining diameter: Ø240

MAIN FEATURE

CNC LATHE TURNING CENTER

ForHighPrecision, HighSpeedandHighProductivity

Page 3: CNC LATHE TURNING CENTER PL-20A - Makrum

The CNC lathe PL20A featuring high quality, high reliabilityand high productivity is indispensable in the era of FA.

■The anti-backlash and anti-vibrationmechanism assures highaccuracymachining.

The AC servo motor used on the X and Z axes of

the feed drive system is connected directly to the

screw, and there is near-zero backlash and

vibration. Power-up series (P series)(1:8) AC

spindle motor is installed on the spindle drive

system.

As the machine does not use gears, vibration is

near zero and high machining accuracy is assured

at all times

■The rapid indexing turret featuring0.5 seconds for 1 station hassignificantly reduced the idle time.

The nonstop random index system which uses

index motor developed by Samsung in the turret

indexing enables tool selection within 0.5 seconds

for 1 station. The rapid teed rate allows positioning

at a speed as fast as 20m/min(787.4 ipm) for X

and Z axes. The model PL20A has considerably

reduced the idle time, ensuring high-efficiency

operation.

■Central Integrated Operational Panel

Central Integrated Operational Panel allows operator avoid

unnecessary movement, and designed for the best

performance, also, 90˚ rotate panel gives operator much

convenient.

SAMSUNG MACHINE TOOLS 32

Introducing the latest andstrongest CNC Lathe PL20Athat has satisfied therequirements of production sitesthrough integration of advancedfunctions to a compact body!.

■High-rigidity bed to support powerful,

heavy-duty cutting■Rapid turret featuring 0.5

seconds for 1 station■Rapid feed of 20m/min(787.4 ipm) for X

and Z axes■45℃ slant bed structure■The strongest spindle power in its

class:19.5 kgf.m■Anti-backlash and anti-vibration

mechanism■Maximum machining diameter: Ø240

MAIN FEATURE

CNC LATHE TURNING CENTER

ForHighPrecision, HighSpeedandHighProductivity

Page 4: CNC LATHE TURNING CENTER PL-20A - Makrum

SAMSUNG MACHINE TOOLS

High Quality, High Confidence, High Productivity

Slant-design bed makes the work go smoother, chip removal mucheasier. Tough tubular construction stands up to the hardest cutting jobs.

Cross-Section of the Bed

Careful consideration has been given toevery corner of the machine. The separatecoolant tank also makes cleaning easier.

As the coolant tank is separated from the machine,there is no thermal effects created from chips andcoolant, and cleaning is quite simple.

High-accuracy is assured even during long,continuous operation by taking appropriatemeasures against thermal displacement ofthe spindle.

As the spindle speed tends to become faster, it isimportant to take appropriate measures to preventspindle heating and thermal displacement.

The spindle does not use any gear, one of thesources of heat, and is designed in a structurefeaturinghigh heat removal effects.Thermal displacement is positively preventedthrough installation of a fan at the rear of themachine.The ball screw, the feed mechanism, is structuredin 3-point support to which pre-load is applied toprevent thermal expansion.

The high-rigidity slant-type bed featuringsuperior stability even during powerful,heavyduty cutting

The bed structured in the form of pipe featuring highresistance to rotation and bend suppresses cuttingreaction even during powerful, heavy-duty cutting,ensuring high accuracy machining. The slant-type bedensures superior access to the work piece and efficientdischarge of chips.

■ TOOLING System

■ Spindle Power and torque diagram

PL-20A Variety of Functions

54

O.D. & FACE CUTTINGTURRET HEAD

CENTER WORK용 HOLDER

FACE & I.D. HOLDER

BORING BAR HOLDER

FACE & I.D. CUTTING

I.D. CUTTING

□25 CUTTING TOOL(□1″) LS1034⑤

LS1035⑤[L1238401⑤]

T00074[T00075]B44047

T00068② [T00069②]B44047②

T10036( 40)④[T10037( 1 1/2″)④]

BORING BAR HOLDER

BORING BAR HOLDER

T10040( 45)[T10041( 1 3/4″)]

T20098( 32)① [T20099( 1 1/4″)①]T20096( 25)① [T20097( 1)①]T20094( 20)① [T20095( 3/4″)①]T20092( 16)① [T20093( 5/8″)①]T20090( 12)① [T20091( 1/2″)①]T20088( 10)① [T20089( 3/8″)①]T20086( 8)①T20110( 12) [T20111( 1/2″)]

T20108( 10) [T20109( 3/8″)]T20106( 8)

T22042(MT.3)[T22043(MT.3)①]T22046(MT.2)[T22047(MT.2)①]

BORINGBARSLEEVE

BORINGBARSLEEVE

DRILLSOCKET

□25 CUTTING TOOL(□1″)

40 BORING BAR( 2″)

45 BORING BAR( 1 3/4″)

50 BORING BAR( 2″)

BORING BAR

DRILL

DRILL

U-DRILL

U-DRILLHOLDERT20100( 32) [T20101( 1/4″)]

T20102( 25) [T20103( 1″)]T20104( 20) [T20105( 3/4″)]

T10044( 50)[T10045( 2″)]

T22044(MT.4)[T22045(MT.4)]

40 ( 1 1/2″)

T13064(I.D. 40)②[T13065(I.D. 1 1/2″)②]

U-DRILL SOCKET: Standard Set Numbers

[ ] : Inch Type

F70031

TURRET HEAD( 10-StationTurret )

B52059⑥BTYPE ⑩

■ Tooling System

Page 5: CNC LATHE TURNING CENTER PL-20A - Makrum

SAMSUNG MACHINE TOOLS

High Quality, High Confidence, High Productivity

Slant-design bed makes the work go smoother, chip removal mucheasier. Tough tubular construction stands up to the hardest cutting jobs.

Cross-Section of the Bed

Careful consideration has been given toevery corner of the machine. The separatecoolant tank also makes cleaning easier.

As the coolant tank is separated from the machine,there is no thermal effects created from chips andcoolant, and cleaning is quite simple.

High-accuracy is assured even during long,continuous operation by taking appropriatemeasures against thermal displacement ofthe spindle.

As the spindle speed tends to become faster, it isimportant to take appropriate measures to preventspindle heating and thermal displacement.

The spindle does not use any gear, one of thesources of heat, and is designed in a structurefeaturinghigh heat removal effects.Thermal displacement is positively preventedthrough installation of a fan at the rear of themachine.The ball screw, the feed mechanism, is structuredin 3-point support to which pre-load is applied toprevent thermal expansion.

The high-rigidity slant-type bed featuringsuperior stability even during powerful,heavyduty cutting

The bed structured in the form of pipe featuring highresistance to rotation and bend suppresses cuttingreaction even during powerful, heavy-duty cutting,ensuring high accuracy machining. The slant-type bedensures superior access to the work piece and efficientdischarge of chips.

■ TOOLING System

■ Spindle Power and torque diagram

PL-20A Variety of Functions

54

O.D. & FACE CUTTINGTURRET HEAD

CENTER WORK용 HOLDER

FACE & I.D. HOLDER

BORING BAR HOLDER

FACE & I.D. CUTTING

I.D. CUTTING

□25 CUTTING TOOL(□1″) LS1034⑤

LS1035⑤[L1238401⑤]

T00074[T00075]B44047

T00068② [T00069②]B44047②

T10036( 40)④[T10037( 1 1/2″)④]

BORING BAR HOLDER

BORING BAR HOLDER

T10040( 45)[T10041( 1 3/4″)]

T20098( 32)① [T20099( 1 1/4″)①]T20096( 25)① [T20097( 1)①]T20094( 20)① [T20095( 3/4″)①]T20092( 16)① [T20093( 5/8″)①]T20090( 12)① [T20091( 1/2″)①]T20088( 10)① [T20089( 3/8″)①]T20086( 8)①T20110( 12) [T20111( 1/2″)]

T20108( 10) [T20109( 3/8″)]T20106( 8)

T22042(MT.3)[T22043(MT.3)①]T22046(MT.2)[T22047(MT.2)①]

BORINGBARSLEEVE

BORINGBARSLEEVE

DRILLSOCKET

□25 CUTTING TOOL(□1″)

40 BORING BAR( 2″)

45 BORING BAR( 1 3/4″)

50 BORING BAR( 2″)

BORING BAR

DRILL

DRILL

U-DRILL

U-DRILLHOLDERT20100( 32) [T20101( 1/4″)]

T20102( 25) [T20103( 1″)]T20104( 20) [T20105( 3/4″)]

T10044( 50)[T10045( 2″)]

T22044(MT.4)[T22045(MT.4)]

40 ( 1 1/2″)

T13064(I.D. 40)②[T13065(I.D. 1 1/2″)②]

U-DRILL SOCKET: Standard Set Numbers

[ ] : Inch Type

F70031

TURRET HEAD( 10-StationTurret )

B52059⑥BTYPE ⑩

■ Tooling System

Page 6: CNC LATHE TURNING CENTER PL-20A - Makrum

Item SpecificationSimultaneous controllable axes X, Z axes

Controls Least command increment 0.001mm (0.000039″)

Least input increment 0.001mm (0.000039″)

Feedrate override 0 ~ 150% (10% unit )

Dwell G04

Zero return G27, G28, G30

Pulse handle feed x1, x 10, x 100FeedRapid traverse rate override F0, 25%, 50%, 100%functionsFeedrate per minute G98

Feedrate per revolution G99

3rd and 4th reference return

Feed forward function

Tool number command T4 - digit

Tool nose radius compensation G40 - G42

Tool Number of tool offsets 16 pairs

functions Tool geometry/wear offset Geometry & wear data

Tool life management

Tool path graphic display

Absolute/ incremental programming X, Z & U, W

Constant surface speed control G96, G97

Multiple repetitive canned cycle G70 - G76

Simple canned cycle G90, G92, G94

Decimal point input Decimal point value

Inch/metric conversion G20, G21

Circular interpolation by radius programming Radius R instead of I, K

Chamfering & corner R programming Chamfer & corner R can be machined

Sub program call 4 Nested holds

Programming Thread cutting cycle retract Thread cutting is temp. stop, return to start point

functions Work coordinate system selection G54 - G59

Local/ machine coordinate system G52, G53

Maximum programmable dimension ±99999.999mm (9999.9999″)

M function M3 digit

User macros

Variable lead thread cutting

Continuous thread cutting

Drilling canned cycle (G80 series)

Line/ angle (direct dimension) programming

Three G code system (selectable)

Input code ISO, EIA

TapeI /O interface RS-232C

functionsPart program storage length 640m

Number of stored programs 200EA

Search function Sequence, program, address search

MDI / CRT unit 8.4″TFT

Stored stroke check 1 Overtravel control

Background editing Program editing during auto. operation

Help function Alarm & operation display

Other Running time / Parts number display Auto. running time & parts No. display

functions Load meter display Spindle load display

Self diagnostic function Self-dgn.Test

Expanded program editing Copy, move, change of NC program

Stored stroke 2 and 3

Spindle orientation

•Figures in inches are converted from metric measurements.•Design and specifications subject to change without notice.

PL-20A

■ Machine Specifications ■ NC Unit Specifications : FANUC 0i-T

Variety of Functions

SAMSUNG MACHINE TOOLS 76

Standard Accessories

•COOLANT UNIT•BUILT-IN WORK LIGHT•SPLASH GUARD•TURRET HOLDER•HAND TOOLS•HYDRAULIC CHUCK8˝•SOFT JAW 3SET•TAILSTOCK

Optional Accessories

•HARD JAW 1set•CHIP CONVEYOR•PROGRAMMABLE TAILSTOCK•COLLET CHUCK•TOOL PRESETTER•PARTS CATCHER•BAR FEEDER•AUTO DOOR•AUTOMATIC MEASURING SYSTEM•PL20A/500 LEG

Item PL-20A PL-20A/500

Capacity Swing over bed ø 450(17.7)

Swing over saddle ø 300(11.8)

Distance between centers 370(14.6) 595(23.4)

Maximum machining diameter ø 240(9.4)

Maximum machining length 300(11.8) 525(20.7)

Travel X-axis 145(5.7)

Z-axis 340(13.4) 560(22.0)

Spindle Chucksize 8"

Spindle speed 45~4,500

Spindle nose ASA A2 - 6

Bore diameter ø 61(2.4)

Bearing inner diameter 100(3.94)

Turret Number of tool positions 10 [12]

Shank size for square tool 25(0.98) [20(0.79)]

Shank diameter for boring ba max.ø40(1.57) [30(1.26)]

Indexing time 0.7 [0.34]

Feedrate Rapid traverse rate (X/ Z) 20/20(787.4/787.4)

Feed per revolution (X/ Z) X:0.0002~200(0.000008~7.9), Z:0.002~250(0.000008~9.8)

JOG feedrate (X/ Z) 1,260 / 1,260(49.6 / 49.6)

Tailstock Tailstock travel 240(9.5) 450(17.7)

Tailstock spindle diameter ø75(2.95)

Taper of tailstock spindle MT4〈Live center〉

Tailstock spindle travel 80(3.15)

Motor Spindle drive motor (cont. / 30min.) 5.5/7.5

Feed motors (X/Z) 1.6

Electric power supply 19 [27]

Coolant tank capacity 7.(18.5) [85(22.5)]

Required floor space 2,180×1,530(85.8×60.2) 2,510×1,530(98.8×60.2)

Machine weight 2,900(6,380) 3,200(7,040)

CNC system Fanuc Oi TC

Unit

mm(in.)

mm(in.)

mm(in.)

mm(in.)

mm(in.)

mm(in.)

mm(in.)

inch

mm -1,rpm

mm(in.)

mm(in.)

mm(in.)

mm(in.)

sec

m/min(ipm)

mm(in.)/rev

mm/min(ipm)

mm(in.)

mm(in.)

mm(in.)

kW

kW

KVA

(gal.)

mm(in.)

kg(lb.)

[ ] : option•Figures in inches are converted from metric measurements.•Design and specifications subject to change without notice.

Page 7: CNC LATHE TURNING CENTER PL-20A - Makrum

Item SpecificationSimultaneous controllable axes X, Z axes

Controls Least command increment 0.001mm (0.000039″)

Least input increment 0.001mm (0.000039″)

Feedrate override 0 ~ 150% (10% unit )

Dwell G04

Zero return G27, G28, G30

Pulse handle feed x1, x 10, x 100FeedRapid traverse rate override F0, 25%, 50%, 100%functionsFeedrate per minute G98

Feedrate per revolution G99

3rd and 4th reference return

Feed forward function

Tool number command T4 - digit

Tool nose radius compensation G40 - G42

Tool Number of tool offsets 16 pairs

functions Tool geometry/wear offset Geometry & wear data

Tool life management

Tool path graphic display

Absolute/ incremental programming X, Z & U, W

Constant surface speed control G96, G97

Multiple repetitive canned cycle G70 - G76

Simple canned cycle G90, G92, G94

Decimal point input Decimal point value

Inch/metric conversion G20, G21

Circular interpolation by radius programming Radius R instead of I, K

Chamfering & corner R programming Chamfer & corner R can be machined

Sub program call 4 Nested holds

Programming Thread cutting cycle retract Thread cutting is temp. stop, return to start point

functions Work coordinate system selection G54 - G59

Local/ machine coordinate system G52, G53

Maximum programmable dimension ±99999.999mm (9999.9999″)

M function M3 digit

User macros

Variable lead thread cutting

Continuous thread cutting

Drilling canned cycle (G80 series)

Line/ angle (direct dimension) programming

Three G code system (selectable)

Input code ISO, EIA

TapeI /O interface RS-232C

functionsPart program storage length 640m

Number of stored programs 200EA

Search function Sequence, program, address search

MDI / CRT unit 8.4″TFT

Stored stroke check 1 Overtravel control

Background editing Program editing during auto. operation

Help function Alarm & operation display

Other Running time / Parts number display Auto. running time & parts No. display

functions Load meter display Spindle load display

Self diagnostic function Self-dgn.Test

Expanded program editing Copy, move, change of NC program

Stored stroke 2 and 3

Spindle orientation

•Figures in inches are converted from metric measurements.•Design and specifications subject to change without notice.

PL-20A

■ Machine Specifications ■ NC Unit Specifications : FANUC 0i-T

Variety of Functions

SAMSUNG MACHINE TOOLS 76

Standard Accessories

•COOLANT UNIT•BUILT-IN WORK LIGHT•SPLASH GUARD•TURRET HOLDER•HAND TOOLS•HYDRAULIC CHUCK8˝•SOFT JAW 3SET•TAILSTOCK

Optional Accessories

•HARD JAW 1set•CHIP CONVEYOR•PROGRAMMABLE TAILSTOCK•COLLET CHUCK•TOOL PRESETTER•PARTS CATCHER•BAR FEEDER•AUTO DOOR•AUTOMATIC MEASURING SYSTEM•PL20A/500 LEG

Item PL-20A PL-20A/500

Capacity Swing over bed ø 450(17.7)

Swing over saddle ø 300(11.8)

Distance between centers 370(14.6) 595(23.4)

Maximum machining diameter ø 240(9.4)

Maximum machining length 300(11.8) 525(20.7)

Travel X-axis 145(5.7)

Z-axis 340(13.4) 560(22.0)

Spindle Chucksize 8"

Spindle speed 45~4,500

Spindle nose ASA A2 - 6

Bore diameter ø 61(2.4)

Bearing inner diameter 100(3.94)

Turret Number of tool positions 10 [12]

Shank size for square tool 25(0.98) [20(0.79)]

Shank diameter for boring ba max.ø40(1.57) [30(1.26)]

Indexing time 0.7 [0.34]

Feedrate Rapid traverse rate (X/ Z) 20/20(787.4/787.4)

Feed per revolution (X/ Z) X:0.0002~200(0.000008~7.9), Z:0.002~250(0.000008~9.8)

JOG feedrate (X/ Z) 1,260 / 1,260(49.6 / 49.6)

Tailstock Tailstock travel 240(9.5) 450(17.7)

Tailstock spindle diameter ø75(2.95)

Taper of tailstock spindle MT4〈Live center〉

Tailstock spindle travel 80(3.15)

Motor Spindle drive motor (cont. / 30min.) 5.5/7.5

Feed motors (X/Z) 1.6

Electric power supply 19 [27]

Coolant tank capacity 7.(18.5) [85(22.5)]

Required floor space 2,180×1,530(85.8×60.2) 2,510×1,530(98.8×60.2)

Machine weight 2,900(6,380) 3,200(7,040)

CNC system Fanuc Oi TC

Unit

mm(in.)

mm(in.)

mm(in.)

mm(in.)

mm(in.)

mm(in.)

mm(in.)

inch

mm -1,rpm

mm(in.)

mm(in.)

mm(in.)

mm(in.)

sec

m/min(ipm)

mm(in.)/rev

mm/min(ipm)

mm(in.)

mm(in.)

mm(in.)

kW

kW

KVA

(gal.)

mm(in.)

kg(lb.)

[ ] : option•Figures in inches are converted from metric measurements.•Design and specifications subject to change without notice.

Page 8: CNC LATHE TURNING CENTER PL-20A - Makrum

PL-20ACNC LATHE TURNING CENTER

SMEC Co., Ltd.667-1, Gasul-ri, Daesan-myeon, Changwon-si Gyeongsangnam-do, Korea 641-921

Tel +82 55 250 4832(4800) Fax +82 55 250 4901(4902)

http://www.esmec.com

Lay-Out AnyTurn PL-20A

unit:mm [inch]

unit:mm [inch]

unit:mm [inch]10 - Station Turret

■ Range of movement

■ Turret Head Interference

■ Installation Drawing