CFD study on high pressure water - ASTRI€¦ · Materials Processing Technology, vol. 211, pp....

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Figure 4: Shear stress generated by nozzles array with ϑ= 90°. REFERENCES 1. M. C. Leu, P. Meng, E. S. Geskin, and L. Tismeneskiy, "Mathematical modeling and experimental verification of stationary waterjet cleaning process," Journal of Manufacturing Science and Engineering, Transactions of the ASME, vol. 120, pp. 571579, 1998 2. A. Guha, R. M. Barron, and R. Balachandar, "An experimental and numerical study of water jet cleaning process," Journal of Materials Processing Technology, vol. 211, pp. 610618, 4/1/ 2011 ACKNOWLEDGEMENTS The Australian Solar Thermal Research Initiative (ASTRI) program is supported by the Australian Government, through the Australian Renewable Energy Agency (ARENA). CFD study on highpressure waterspray cleaning system for CSP mirrors Introduction Francesco Anglani 1 , Willem Dekkers 1 , Raad Aljawi 1 , Zhiqiang Guan 2 Results AUTHOR CONTACT Francesco Anglani e [email protected] w www.qut.edu.au Figure 7: Three adjacent jets tilted 15° from the normal. The nonuniformity of shear flow could adversely affect cleaning. Conclusions Figure 5: Shear stress generated by the nozzles array with ϑ= 75°. Methodology Figure 6: Water Velocity contour of three adjacent jets tilted 15° from the normal. Figure 1: 3D model of the waterspray cleaning system. Figure 3: Patch conforming mesh with tetrahedral elements with inflation applied on inlet and outlet of nozzles. ݐ · ρ ݑൌ0 (1) ρ ݑ ݐ · ሺρݑݑ= p+·τ + ρg (2) Nozzles chosen for this study are full cone convergent types 54mm long with inlet internal diameter of 8mm and outlet internal diameter of 2mm . The contraction has been modeled with an angle set to 22.5 respect to the axis of symmetry (Figure 1). Nozzle interaxial distance has been set to 60mm to minimise interaction between adjacent flows. Regarding the mesh phase, tetrahedral elements were applied throughout the entire domain with a refinement on grid resolution with minimum size of 0.001 mm, maximum size and maximum facet size of 1mm (Figure 2,3). The mesh resolution generated on the target surface, provides a mesh independent result for the shear stress produced. Validation Figure 2: Control Volume patch conforming mesh with tetrahedrons. Inflation applied close to the wall. Figure 8: Model validation with Young’s experimental data. Figure 9:Dimensionless model validation. In this study a detailed analysis of waterjet impingement on a flat surface has been performed with multiple nozzle configuration in line. Three different standoff distances in conjunction with the variation of inlet pressure and angle of impingement have been considered in the CFD simulations with ANSYS v15 software. Findings confirm a significant increase of shear stress as the standoff distance decreases. By varying the angle of impingement from ϑ= 90° to ϑ=75° for both configurations, an enhancement of shear forces occurs for all standoff distances but is more effective at 5D. Fluid flow and fluid shear may be significantly disrupted due to interaction between adjacent jets. Varying the angle of impingement indeed from ϑ= 90° to ϑ=75°, an enhancement of shear forces occurs for all standoff distances with discontinuance of back flows. Nozzle design and arrangement should minimise turbulent flow in order to maximise cleaning efficiency. Results confirm an increase in shear force magnitude as a function of increasing inlet pressure. In figure 4, the waterspray behavior impinging normally onto the flat target with three different standoff distances is shown. For low inlet pressures, there is not much difference in the shear force peak. More significant differences occur above 20 Pa of inlet pressure, especially between 5D and 25D standoff. The shear forces are increased by tilting the jet 15° from the normal (angle of impingement ϑ=75°) (Figure 5). The tilt effect prevents adjacent flows of the outermost nozzles from obstructing the central flow with a subsequent generation of a higher shear stress peak registered than in the normal impingement (Figure 6 and 7). The increase is most marked for the 5D standoff distance with modest enhancement of 3% and 10% for 15D and 25, respectively. The turbulence due to back flows is strongly influenced by the amount of spread of the jet prior to striking the planar surface. At closer standoff distances the jet impingement is more concentrated than for larger standoff, and interaction between jets more less significant. The following CFD model has been compared with empirical experiments conducted by Young et al. (Figure 8). Moreover, we conducted a dimensionless analysis to compare our findings with Smedley’s experimental results (Figure 9). Two domains have been created to model the waterspray cleaning systems equipped with an interface on points of contact between nozzles and control volume. An inhomogeneous multiphase problem approach has been considered to model the two phase gasliquid flows. Water at 25°C has been treated as dispersed fluid with droplet size of 10μm while air as a continuous medium at ambient temperature. The continuity and momentum equations describes the state of any type of flow are reported down below, respectively. 1 Science and Engineering Faculty, Queensland University of Technology, Brisbane, 4000, Australia. 2 School of Mechanical and Mining Engineering, University of Queensland, Saint Lucia, 4072, Australia This study outlines that the effectiveness of waterjet cleaning processes depends on parameters such as nozzle diameter, jet impingement angle, standoff distance, water velocity and nozzle pressure [1, 2]. Findings shows that the presence of jet rebounds due to the interaction of adjacent flows affect the cleaning ability of the central nozzle in some scenarios. Finally, the CFD model proposed in this analysis has been validated with empirical data from literature.

Transcript of CFD study on high pressure water - ASTRI€¦ · Materials Processing Technology, vol. 211, pp....

Page 1: CFD study on high pressure water - ASTRI€¦ · Materials Processing Technology, vol. 211, pp. 610‐618,4/1/ 2011 ACKNOWLEDGEMENTS The Australian Solar Thermal Research Initiative

Figure 4: Shear stress generated by nozzles array with ϑ= 90°.

REFERENCES

1. M. C. Leu, P. Meng, E. S. Geskin, and L. Tismeneskiy, "Mathematical modeling and experimental verification of stationary waterjet cleaning process," Journal of Manufacturing Science and Engineering, Transactions of the ASME, vol. 120, pp. 571‐579, 1998

2. A. Guha, R. M. Barron, and R. Balachandar, "An experimental and numerical study of water jet cleaning process," Journal of Materials Processing Technology, vol. 211, pp. 610‐618, 4/1/ 2011

ACKNOWLEDGEMENTS

The Australian Solar Thermal Research Initiative (ASTRI) program is supported by the Australian Government, through the Australian Renewable Energy Agency (ARENA).

CFD study on high‐pressure water‐spray cleaning system for CSP mirrors 

Introduction

Francesco Anglani1, Willem Dekkers1, Raad Aljawi1, Zhiqiang Guan2

Results

AUTHOR CONTACTFrancesco Anglani

e [email protected]

w www.qut.edu.au

Figure 7: Three adjacent jets tilted 15° from thenormal. The non‐uniformity of shear flow couldadversely affect cleaning.

Conclusions

Figure 5: Shear stress generated by the nozzles array withϑ= 75°.

Methodology

Figure 6: Water Velocity contour of three adjacent jets tilted 15°from the normal.

Figure 1: 3D model of thewater‐spray cleaning system.

Figure 3: Patch conforming mesh withtetrahedral elements with inflation applied oninlet and outlet of nozzles.

▽ · ρ 0 (1)

ρ▽ · ρ = −▽p +▽·τ + ρg

(2)

Nozzles chosen for this study are full cone convergent types 54mm long withinlet internal diameter of 8mm and outlet internal diameter of 2mm . Thecontraction has been modeled with an angle set to 22.5 respect to the axisof symmetry (Figure 1). Nozzle interaxial distance has been set to 60mm tominimise interaction between adjacent flows.

Regarding the mesh phase, tetrahedral elements were applied throughoutthe entire domain with a refinement on grid resolution with minimum sizeof 0.001 mm, maximum size and maximum facet size of 1mm (Figure 2,3).The mesh resolution generated on the target surface, provides a meshindependent result for the shear stress produced. Validation

Figure 2: Control Volume patchconforming mesh withtetrahedrons. Inflation appliedclose to the wall.

Figure 8:Model validation with Young’s experimental data. Figure 9:Dimensionless model validation.

In this study a detailed analysis of water‐jet impingement on a flat surfacehas been performed with multiple nozzle configuration in line. Threedifferent standoff distances in conjunction with the variation of inletpressure and angle of impingement have been considered in the CFDsimulations with ANSYS v15 software.

Findings confirm a significant increase of shear stress as the standoffdistance decreases. By varying the angle of impingement from ϑ= 90° toϑ=75° for both configurations, an enhancement of shear forces occurs for allstandoff distances but is more effective at 5D. Fluid flow and fluid shear maybe significantly disrupted due to interaction between adjacent jets. Varyingthe angle of impingement indeed from ϑ= 90° to ϑ=75°, an enhancement ofshear forces occurs for all standoff distances with discontinuance of backflows.

Nozzle design and arrangement should minimise turbulent flow in order tomaximise cleaning efficiency.

Results confirm an increase in shear force magnitude as a function ofincreasing inlet pressure. In figure 4, the water‐spray behavior impingingnormally onto the flat target with three different standoff distances isshown. For low inlet pressures, there is not much difference in the shearforce peak. More significant differences occur above 20 Pa of inlet pressure,especially between 5D and 25D standoff.

The shear forces are increased by tilting the jet 15° from the normal (angleof impingement ϑ=75°) (Figure 5). The tilt effect prevents adjacent flows ofthe outermost nozzles from obstructing the central flow with a subsequentgeneration of a higher shear stress peak registered than in the normalimpingement (Figure 6 and 7). The increase is most marked for the 5Dstandoff distance with modest enhancement of 3% and 10% for 15D and25, respectively. The turbulence due to back flows is strongly influenced bythe amount of spread of the jet prior to striking the planar surface. Atcloser standoff distances the jet impingement is more concentrated thanfor larger standoff, and interaction between jets more less significant.

The following CFD model has been compared with empirical experimentsconducted by Young et al. (Figure 8). Moreover, we conducted adimensionless analysis to compare our findings with Smedley’s experimentalresults (Figure 9).

Two domains have been created to model the water‐spray cleaning systemsequipped with an interface on points of contact between nozzles andcontrol volume. An inhomogeneous multiphase problem approach has beenconsidered to model the two phase gas‐liquid flows. Water at 25°C has beentreated as dispersed fluid with droplet size of 10μm while air as acontinuous medium at ambient temperature. The continuity andmomentum equations describes the state of any type of flow are reporteddown below, respectively.

1Science and Engineering Faculty, Queensland University of Technology, Brisbane, 4000, Australia.2School of Mechanical and Mining Engineering, University of Queensland, Saint Lucia, 4072, Australia

This study outlines that the effectiveness of water‐jet cleaning processes depends on parameters such as nozzlediameter, jet impingement angle, standoff distance, water velocity and nozzle pressure [1, 2]. Findings shows that thepresence of jet rebounds due to the interaction of adjacent flows affect the cleaning ability of the central nozzle insome scenarios. Finally, the CFD model proposed in this analysis has been validated with empirical data fromliterature.