4-106 · PDF fileDrawing No: 4-106 Design data acc. to PED 97/23/EG Rev 13/070524 ... Flange...
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Transcript of 4-106 · PDF fileDrawing No: 4-106 Design data acc. to PED 97/23/EG Rev 13/070524 ... Flange...
Title: Cover and Tightening bolt material Test pressure factor
Date: 96.07.19
Revision28
Page 1(8)
Rev.date 07.08.21
Appr. AL
Drawing No: 4-106
Design data acc. to PED 97/23/EG Rev 13/070524
Item no.
Cover Material Rp0,2 (N/mm2)
20°C
σ calc (N/mm²) 200°C
σ calc (N/mm²) 300°C
Certificate En 10204
Carbon steels max 150 mm 1 P265GH SS EN 10 028-2 ≤60mm 245 195 155 3.1 2 P265GH SS EN 10 028-2 60≤100mm 215 175 145 3.1 3 P265GH SS EN 10 028-2 100≤150mm 200 165 135 3.1 Stainless steels
10 1.4436 (AISI 316L) SS EN 10028-7 (0-75mm) 220 147 127 3.1 11 1.4301 (AISI 304) SS EN 10028-7 (0-75mm) 127 110 3.1
Item no.
Tightening bolt and nut material Rp0,2 (N/mm2)
20°C
σ calc (N/mm²) 200°C
σ calc (N/mm²) 300°C
Strength class
CertificateEn 10204
Ferritic steels max dim M39 20 Bolt AD-Merkblatt W7, DIN 267-13 640 540 480 8.8 3.1 30 Nut AD-Merkblatt W7, DIN 267-13 640 540 480 KL 8 3.1 Stainless steels
40 1.4923+QT1 (max dim M39) EN 10 269 -1999 600 530 480 3.1 41 A4.70 (max dim M20) AD-Merkblatt W2 450 360 335 A4.70 3.1 42 A2.70 (max dim M20) AD-Merkblatt W2 450 360 335 A2.70 3.1 CuZn40 F34
50 2.0360.10 (max dim 100mm) AD-Merkblatt W6/2 140 132 3.1
Title: Cover and Tightening bolt material Test pressure factor
Date: 96.07.19
Revision28
Page 2(8)
Rev.date 07.08.21
Appr. AL
Drawing No: 4-106
Test pressure factor (Z) The test pressure factors are acc. to the diagrams below. The factor shall also be limited to such level that it does not generate a design stress greater then Rp0,2 (20°C ) by reducing it, but not below 1,43.
Test pressure factor (Z) acc. PED 97/23/EC Bolt Material 8.8
1,40
1,45
1,50
1,55
1,60
1,65
1,70
20 40 60 80 100 120 140 160 180 200 220 240 260 280 300
Temperature (°C)
Test
pre
ssur
e fa
ctor
(Z)
Test pressure factor (Z) acc. PED 97/23/EC Bolt Material A4.70
1,40
1,45
1,50
1,55
1,60
1,65
1,70
20 40 60 80 100 120 140 160 180 200 220 240 260 280 300
Temperature (°C)
Test
pre
ssur
e fa
ctor
(Z)
Title: Cover and Tightening bolt material Test pressure factor
Date: 96.07.19
Revision28
Page 3(8)
Rev.date 07.08.21
Appr. AL
Drawing No: 4-106
Design data acc. to Bureau Veritas (BV),China Classification Society (CCS),
Det Norske Veritas (DNV), Germanischer Lloyd (GL), Korean Register of shipping (KR), Nippon Kaiji Kyokai (NK), Registro ItaIiano Navale (RINA), Russian Maritime Register of Shipping
(RMRS), Urzad Dozoru Technicznego (UDT)
Rev 6/070524
Item no.
Cover Material Rp0,2 (N/mm2)
20°C
σ calc (N/mm²) 200°C
Certificate En 10204
Carbon steels max 150 mm 1 P265GH SS EN 10 028-2 ≤60mm 245 195 3.1 2 P265GH SS EN 10 028-2 60≤100mm 215 175 3.1 3 P265GH SS EN 10 028-2 100≤150mm 200 165 3.1
#note: NK demands that material test shall be performed in presens of NK surveyer for cover and plate material for NK classified exchangers.
Item no.
Tightening bolt and nut material Rp0,2 (N/mm2)
20°C
σ calc (N/mm²) 200°C
Strength class
CertificateEn 10204
Ferritic steels max dim M39 20 Bolt Ref. PS-002 640 540 8.8 3.1 30 Nut Ref. PS-004 640 540 KL 8 3.1
Test pressure factor (Z) DNV, KR BV, CCS, NK, RINA, UDT, RMRS
Z=1,3 Z=1,5
Title: Cover and Tightening bolt material Test pressure factor
Date: 96.07.19
Revision28
Page 4(8)
Rev.date 07.08.21
Appr. AL
Drawing No: 4-106
Design data acc. to American Bureau of Shipping (ABS),
Rev 1/070524
Item no.
Cover Material Rp0,2 (N/mm2)
20°C
σ calc (N/mm²) 200°C
Certificate EN 10204 T≤204°C
and P<41bar
Certificate EN 10204 T>204°C, P>41bar, or Toxic media
Carbon steels max 150 mm 1 P265GH SS EN 10 028-2 ≤60mm 245 195 3.1 3.2 2 P265GH SS EN 10 028-2 60≤100mm 215 175 3.1 3.2 3 P265GH SS EN 10 028-2 100≤150mm 200 165 3.1 3.2
Item no.
Tightening bolt and nut material
Rp0,2 (N/mm2)
20°C
σ calc (N/mm²) 200°C
Strength class
Certificate EN 10204 T≤204°C
and P<41bar
Certificate EN 10204 T≥300°C, P≥18bar, or Toxic media
Ferritic steels max dim M39
20 Bolt Ref. PS-002 640 540 8.8 3.1 3.2 30 Nut Ref. PS-004 640 540 KL 8 3.1 3.2
Test pressure factor (Z)
Z=1,5
Title: Cover and Tightening bolt material Test pressure factor
Date: 96.07.19
Revision28
Page 5(8)
Rev.date 07.08.21
Appr. AL
Drawing No: 4-106
Design data acc. to
Germanischer Lloyd (GL), Rev 1/070524
Item no.
Cover Material Rp0,2 (N/mm2)
20°C
σ calc (N/mm²) 200°C
Certificate EN 10204 T<300°C
and P<18bar
Certificate EN 10204 T≥300°C, P≥18bar, Fuel or
flammable Carbon steels max 150 mm
1 P265GH SS EN 10 028-2 ≤60mm 245 195 3.1 3.2 2 P265GH SS EN 10 028-2 60≤100mm 215 175 3.1 3.2 3 P265GH SS EN 10 028-2 100≤150mm 200 165 3.1 3.2
Item no.
Tightening bolt and nut material
Rp0,2 (N/mm2)
20°C
σ calc (N/mm²) 200°C
Strength class
Certificate EN 10204 T<300°C
and P<18bar
Certificate EN 10204 T≥300°C, P≥18bar, Fuel or
flammable Ferritic steels max
dim M39
20 Bolt Ref. PS-002 640 540 8.8 3.1 3.2 30 Nut Ref. PS-004 640 540 KL 8 3.1 3.2
Test pressure factor (Z) Z=1,5
Title: Cover and Tightening bolt material Test pressure factor
Date: 96.07.19
Revision28
Page 6(8)
Rev.date 07.08.21
Appr. AL
Drawing No: 4-106
Design data acc. to Lloyd’s Register (LR)
Rev 5/070524
Item no.
Cover Material Rp0,2 (N/mm2)
20°C
σ calc (N/mm²) 200°C
Certificate EN 10204 T≤150°C
and P<17.2bar
Certificate LR
T>150°C Or
P≥17,2bar Carbon steels max 150 mm
1 P265GH SS EN 10 028-2 ≤60mm 245 195 3.1 3.2 2 P265GH SS EN 10 028-2 60≤100mm 215 175 3.1 3.2 3 P265GH SS EN 10 028-2 100≤150mm 200 165 3.1 3.2 #note: The material P265GH can have dubble classification and therefore also be called SA 516 gr60 It’s the same material with the same properties.
Item no.
Tightening bolt and nut material
Rp0,2 (N/mm2)
20°C
σ calc (N/mm²) 200°C
Strength class
Certificate EN 10204 T≤150°C
and P<17.2bar
Certificate LR
T>150°C Or
P≥17,2bar Ferritic steels max
dim M39
20 Bolt Ref. PS-002 640 540 8.8 3.1 3.2 30 Nut Ref. PS-004 640 540 KL 8 3.1 3.2 #note: The Bolt and Nut can have dubble classification and therefore also be called SA 193 B7 and
SA194 2H It’s the same materials with the same properties.
Test pressure factor (Z) T≤150°C T>150°C Z=1,50 Z=1,60
Tube connection
DN Max. design pressure (bar) (only threaded
connection)
Max. design temperature (°C)
(only threaded connection)
Min. wall thickness tmin (mm) OD = Nominal outside diameter
25 10 200 0,04 x OD + 2,5 32 8,5 200 0,04 x OD + 2,5 50 8,5 200 0,04 x OD + 2,5 65 8,5 200 0,04 x OD + 2,5
Title: Cover and Tightening bolt material Test pressure factor
Date: 96.07.19
Revision28
Page 7(8)
Rev.date 07.08.21
Appr. AL
Drawing No: 4-106
Square flange Square flange with size DIN 2501 PN16 DN65 have maximum allowable nominal
pressure10 bar.
Design pressure/temperature (p/T, bar/°C) ratings for flanges made of ferritic steels acc. to EN 1092-1:2001 (P245GH or similar)
Flange acc. to DIN 2501 PN10, PN16, PN25 (acc. to drw 3-783) Flange acc. to JIS 5K, JIS 10K (acc. to drw 3-783)
50°C 100°C 150°C 200°C JIS 5K 4,8 4,4 4,0 3,5 PN6 6 5,6 5,2 4,7
PN10, JIS10K 10 9,3 8,7 7,8 PN16 16 14,9 13,9 12,4 PN25 25 23,3 21,7 19,4
Design pressure/temperature (p/T, bar/°C) ratings for flanges made of ferritic steels
acc. to ASME B16.5-1996 (A 105 or similar) Flange acc. to ASME B16.5 150 / 300 lb (acc. to drw 3-784)
37°C 93°C 148°C 204°C 150lb 19,6 17,9 15,8 13,7 300lb 51,0 46,5 45,1 43,7
Title: Cover and Tightening bolt material Test pressure factor
Date: 96.07.19
Revision28
Page 8(8)
Rev.date 07.08.21
Appr. AL
Drawing No: 4-106
Design pressure for PHE in stainless steel
(N/A for ASME and RINA applications) Rev2 /070821
Design pressure,
PHE in stainless steel T
(Bar) N
(Bar) P
(Bar) S
(Bar) PHE-7 - - 16 25 GC-8 6 - 16 25 PHE-12, 18, GL-13, GC-16 - 10 16 25 PHE-009 - - 15 -
PHE/GC-26, 42 - 7 11 25 PHE/GC-51 - 8 16 25 PHE-37, 64, 91, 118 - - 16 25 PHE/GC-60 - - 16 25 PHE-100 - - 16 - PHE-140 - - 16 25 PHE-180 - - 16 25 PHE-85 - 10 16 25 PHE-145 5,5 10 16 24 PHE-205 - 10 16 24 PHE-265 - 10 16 25 PHE-325 - 10 16 - GC-12 - - 16 - GC-30 - 10 - - GF-57/97/187 - 10 - - GW-80 - - 16 19 GL-230 6 10 16 - GL-330 6 10 16 - GL-430 6 10 15 -
Design data acc. to ASME (The American Society of Mechanical Engineers)
Rev1 /070515
Item no.
Tightening bolt and nut material Rp0,2 (N/mm2)
20°C
σ calc (N/mm²) 200°C
Strength class
CertificateEn 10204
Ferritic steels max dim M39 20 Bolt SA-193 172 172 B7 3.1 30 Nut SA-194 172 172 2H 3.1
Test pressure factor (Z)
Z=1,3
Item no.
Cover Material Rp0,2 (N/mm2)
20°C
σ calc (N/mm²) 200°C
Certificate En 10204
Carbon steels max 150 mm 1 SA-516 grade 60 118 118 3.1 2 SA-516 grade 70 138 138 3.1
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