3D RAPID JEWELLERY - g3dprinting.com · jewellery factories. It is an ideal form factor for high...
16
WWW.G3D.GLOBAL 3D RAPID JEWELLERY
Transcript of 3D RAPID JEWELLERY - g3dprinting.com · jewellery factories. It is an ideal form factor for high...
WWW.G3D.GLOBAL
3D RAPID JEWELLERY
RP100 RP250Build Area 100 x 56 mm 140 x 125 mm Build Area
Z Height 100 mm 200 mm Z Height
XY Resolution 17 μm 20 μm XY Resolution
Z Resolution 10 - 100 μm 10 - 100 μm Z Resolution
Layer Speed 8mm per hour (30 μm) 8mm per hour (30 μm) Layer Speed
Light Source LED LED Light Source
Data Format SLC / STL SLC / STL Data Format
At G3D we provide the entire Rapid Manufacturing solution, in the simplest possible way. That means we provide the machines, resins, consumables, spares and casting powders for the complete process. Importantly, all our resins and consumables are universal across all our machines, so you don’t need to worry about receiving incorrect consumables for your machine, we designed it to be simple.
Combine these machines with G3D Resin material and G3D Synergy investment powders for the best direct casting results your eyes have ever seen. With the RP range you can safely forget about master models, rubber moulding and wax injection. Simply draw in CAD, print and CAST with consistency and reliability.
All G3D Machines utilise a unique resin vat design, simply rotate to use a fresh printable area, extending lifetime and reducing running costs.
OVERVIEW
RAPID BUILDSOFTWARE
RP100 RP250Build Area 100 x 56 mm 140 x 125 mm Build Area
Z Height 100 mm 200 mm Z Height
XY Resolution 17 μm 20 μm XY Resolution
Z Resolution 10 - 100 μm 10 - 100 μm Z Resolution
Layer Speed 8mm per hour (30 μm) 8mm per hour (30 μm) Layer Speed
Light Source LED LED Light Source
Data Format SLC / STL SLC / STL Data Format
LARGE PRINT OR SMALL PRINT, GET HIGH DEFINITION RESOLUTION…
EVERY T IME
WWW.G3D.GLOBAL
RP100
Build Area 100 x 56 mm
Z Height 100 mm
XY Resolution 17 μm
Z Resolution 10 - 100 μm
Layer Speed 8mm per hour (30 μm)
Light Source LED
Data Format SLC / STL
Dimensions 620*570*920 mm
• 56cm2 Build Area• Desktop Form Factor• Ultra-Fine XY Resolution 17μm• 10μm Z Resolution• Extremely Few Build Supports• Produces 30 parts* in less than 3 hours• Ultra Long Life UV LED Lamp• Temperature controlled resin Vat with unique Tilt and Rotate
The G3D-RP100 is specifically designed for small to medium production levels in jewellery factories. It is an ideal form factor for high precision master modelling and direct cast production. The complete package includes the UV Curing unit, Ultrasonic cleaner and Toolset, ready to get to work straight out of the box.
Designed to operate consistently in 24/7 production cycles with less than 5 minutes turnaround between batches, this machine may be considered small but it is extremely powerful and reliable.
*For purposes of comparison only, a part is considered an average size engagement ring jewellery part.
REQUEST FREESAMPLE RESIN AT
G3D.GLOBAL
WWW.G3D.GLOBAL
• 175cm2 Build Area• Ultra-Fine XY Resolution 20μm• 10μm Z Resolution• Extremely Few Build Supports• Produces 110 parts* in less than 3 hours• Ultra Long Life UV LED Lamp• Temperature controlled resin Vat with unique Tilt and Rotate
The technical specification of the RP250 boggles the minds of many in the Rapid Prototyping Industry, such a fine resolution of 20μm with a large build area has, for many years, never been possible. Thanks to G3D patented technology, harnessing the power of multiple LED sources to provide an unrivalled offering of build volume/resolution/build speed to the market. No other DLP machine exists with such credentials.
The RP250 truly is the G3D Flagship, it is a special machine, a world’s first and G3D customers love it. Designed to solve Rapid Manufacturing for large volume Jewellery factories world-wide and that’s exactly what it does, in fact, some of our larger customers have more than one!
The complete package includes the UV Curing unit, Ultrasonic cleaner and Toolset, ready to get to work straight out of the box. Designed to operate consistently in 24/7 production cycles with less than 5 minutes turnaround between batches, this machine effortlessly produces eye-watering production yields day in day out.
RP250
,
Build Area 140 x 125 mm
Z Height 200 mm
XY Resolution 20 μm
Z Resolution 10 - 100 μm
Layer Speed 8mm per hour (30 μm)
Light Source LED
Data Format SLC / STL
Dimensions 1242*760*1450 mm
*For purposes of comparison only, a part is considered an average size engagement ring jewellery part.
D I R E C T C A S T I N G R E S I N ?
CHOOSE G3D, THE ONLY EXPERTS IN
BOTH CASTING AND RAPID
PROTOTYPING
WWW.G3D.GLOBAL
A Premium Investment Powder for Resin/CAD casting, which has been tested and approved worldwide.
Synergy was developed by G3D’s scientific team in the United Kingdom. Tried and tested by jewellery manufacturers worldwide, it is designed primarily for investing, burnout and DIRECT CASTING of G3D resin patterns.
Synergy is an investment powder for G3D CAD/CAM resin direct casting, offering the following benefits:
• Highest quality raw materials sourced and graded for Resin/CAD direct casting
• Formulated with a greater green strength enabling it to withstand the high Resin/CAD expansion
• Chemically designed to specifically match G3D Resin with perfect Burn-Out
• Clean cut surface finish, sharp edges, without inclusions
• Easy removal after casting
• G3D Synergy has a very high cristobalite content and is therefore able to withstand a top burnout temperature of 850°C (1562°F). This will ensure that it can withstand the additional expansion stresses upon the mould and also remove the carbons which can, in some cases, remain within the mould and affect the quality of the casting
• Synergy can also be used to produce injection wax castings and will easily cast all gold alloys including high percentage Palladium White Gold
SYNERGY INVESTMENT POWDER
[email protected] CALL FOR A FREE SAMPLE: +44 (0)1782 663600
WWW.G3D.GLOBALCALL FOR A FREE SAMPLE: +44 (0)1782 663600
Vacuum MixingConventional Mixing
Weigh powder & measure water1
Always add powder to water2
Mix by hand - 1 min
3 Machine mix - 2 mins
4
Vacuum bowl - 2 mins
5 Pour flasks - 1 min
6
Vacuum flasks - 2 mins
7 Allow to stand - 90 mins
8
Weigh powder & measure water1
Always add powder to water2
Vacuum mix - 4 min
3
Pour flasks - 2 mins
4
Vacuum flasks -2 min
5
Allow to stand - 90 mins
6
Water/Powder Ratio 40:100
Conventional Mixing Time (Mins)
Add Powder To Water -
Hand Mix 1
Machine Mix 2
Vacuum Bowl 2
Pour Flasks 1
Vacuum Flasks 2
Total Mixing Time 8
Water/Powder Ratio 38:100
Vacuum Mixing Time (Mins)
Add Powder To Water -
Mix Under Vacuum 4
Pour Flasks 2
Hold Under Vacuum 2
Total Mixing Time 8
Vacuum MixingConventional Mixing
Weigh powder & measure water1
Always add powder to water2
Mix by hand - 1 min
3 Machine mix - 2 mins
4
Vacuum bowl - 2 mins
5 Pour flasks - 1 min
6
Vacuum flasks - 2 mins
7 Allow to stand - 90 mins
8
Weigh powder & measure water1
Always add powder to water2
Vacuum mix - 4 min
3
Pour flasks - 2 mins
4
Vacuum flasks -2 min
5
Allow to stand - 90 mins
6
Water/Powder Ratio 40:100
Conventional Mixing Time (Mins)
Add Powder To Water -
Hand Mix 1
Machine Mix 2
Vacuum Bowl 2
Pour Flasks 1
Vacuum Flasks 2
Total Mixing Time 8
Water/Powder Ratio 38:100
Vacuum Mixing Time (Mins)
Add Powder To Water -
Mix Under Vacuum 4
Pour Flasks 2
Hold Under Vacuum 2
Total Mixing Time 8
Vacuum MixingConventional Mixing
Weigh powder & measure water1
Always add powder to water2
Mix by hand - 1 min
3 Machine mix - 2 mins
4
Vacuum bowl - 2 mins
5 Pour flasks - 1 min
6
Vacuum flasks - 2 mins
7 Allow to stand - 90 mins
8
Weigh powder & measure water1
Always add powder to water2
Vacuum mix - 4 min
3
Pour flasks - 2 mins
4
Vacuum flasks -2 min
5
Allow to stand - 90 mins
6
Water/Powder Ratio 40:100
Conventional Mixing Time (Mins)
Add Powder To Water -
Hand Mix 1
Machine Mix 2
Vacuum Bowl 2
Pour Flasks 1
Vacuum Flasks 2
Total Mixing Time 8
Water/Powder Ratio 38:100
Vacuum Mixing Time (Mins)
Add Powder To Water -
Mix Under Vacuum 4
Pour Flasks 2
Hold Under Vacuum 2
Total Mixing Time 8
BURNOUT PROCEDURE
Standard Lower to casting temps
00
100
200
300
400
500
600
700
800
900
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Time in hours
220°C
730°C
Tem
per
atu
re °
C
32
210
390
570
750
930
1110
1290
1470
1650
Temp
erature °F
3hrs 2hrs 4hrs min1.5hrs 3hrs
450°C
15 16 17 18
2hrs
G3D prides itself on having developed truly Direct Castable resin materials with zero compromise.
Developed with our G3D Synergy investment powder and using our 60 years experience, we have achieved next to zero residue during burnout, which makes us the only provider on the market today to offer a truly direct castable resin.
CASTABLE PROTOTYPING RESINS
C600 C001 C002 C003This resin has been reliably tested and
confirmed to contain next to zero ash content. Used in
conjunction with G3D printers, this resin will
give similar results to C700 but with a
slightly larger particle size. It is translucent orange in colour and accurate for 20um
resolution prototyping.
For High Resolution 10μm Rapid
Prototyping, direct castable. It is
translucent yellow in colour. This resin is
our most established in the jewellery
market. It consistently performs as our
biggest seller and is trusted by hundreds
of customers. It works well across a wide range of UV
wavelengths and can be used with many
different UV sources.
Perfect for direct casting large models or for master model production. The resin can also be used for traditionally smaller printed pieces and builds slightly faster
than C001. The piece can then be
used create a rubber mould using the
traditional methods. It is translucent Red in
colour.
Similar to C002 and is perfect for direct
casting large models or for master model
production. The piece can then be used
create a rubber mould using the traditional
methods. It is popular for showing the
inner detail of the printed piece as it is
transparent in colour.
[email protected] CALL FOR A FREE SAMPLE: +44 (0)1782 663600
DID YOU KNOW? G3D can tailor make any of our resin range in a colour ofyour choice, all you need to do is ask.
C700Our newly developed flagship material for Jewellery, C700, has been reliably tested and confirmed to
contain next to zero ash content, yet still maintains extreme
strength to build parts with minimal supports and in ultra fine detail.
It’s an ideal material for direct casting
jewellery providing super smooth finish without inclusions or porosity problems. It is green in colour and
accurate for 10um resolution prototyping.
WWW.G3D.GLOBALCALL FOR A FREE SAMPLE: +44 (0)1782 663600
SOFTWARE
WHAT IS G3D RAPID BUILD? G3D Rapid Build is a plugin compatible with Rhinoceros (v4 or higher) and Matrix. It is designed to enable users of G3D Printers to quickly and efficiently build the correct amount of supports for their parts in only a few minutes. • Automated support sizing and rotation• Rapid placement of several supports with 1 click• Supports mirroring and automated spider formations• Ensures equal and uniform spacing between supports• Automated lattice structures• Entirely support complex parts in less than 2 minutes
DOWNLOAD FREE TRIAL AT
G3D.GLOBAL
RAPID BUILDSOFTWARE
G3D was conceived by GRS (Goodwin Refractory Services Ltd) in 2015 as the chosen brand name to further develop the already growing line of additive manufacturing machinery business offered by GRS to its customers in the Jewellery, Dental, Aerospace and Automotive Investment Casting Industries. Goodwin Refractory Services Ltd (GRS) and its sister companies are the global market leader in the manufacture and supply of Industrial & Jewellery Casting Plasters.
GRS and G3D are part of a much larger family (Goodwin PLC) with a tremendous 130 year history of precision engineering, moulding and casting metal since 1883. The Goodwin Group has continued to thrive over recent decades through engineering with passion and pride, ensuring our customers always receive the world’s best result.With this backdrop of world class manufacturing and unbeatable R&D, headquartered in Staffordshire, UK, G3D has successfully launched a range of Rapid Prototyping machines and materials which offer significant and unique advantages to any investment casting factory or to any industrial prototyping or tooling application.
There are many “3D Printers” in the world today, none of them started life with 50 years’ experience of manufacturing casting plasters and 130 years’ experience of world class engineering. No one else can offer the perfect match of machine, resin and casting powder = World Class Casting Results.
HISTORY / ABOUT US
WWW.G3D.GLOBAL
RAPID BUILDSOFTWARE
G3D South AmericaGold Star BrazilRua das Margaridas 70Terra Preta - Mairipora - SPCEP 07600-972São Paulo, [email protected]
G3D HQGoodwin Refractory ServicesSpencroft Road,Newcastle-under-Lyme,ST5 9JE, [email protected]
GLOBALPRESENCE
EXTENSIVE DEALER NETWORK
CONTACT G3D HQ TO FIND YOUR
NEAREST DEALER
APPROVED G3D DEALERS
G3D IndiaGold Star Powders India
112 Chinna Amman Kovil StreetKalavakkam Village, Thiruporur PanchyatKanchipuram District, Pin 603110, India
G3D South ChinaUltratec
Minli Industrial Zone,Lan He Town, Pan Yu DistrictGuangzhou, China, 511480
G3D South East AsiaSCP99/9 Moo5 KhlongYong Bhudhamontol, Nakhonpathom, Thailand, [email protected]
G3D North ChinaSRS QD
Northern Industrial Park, XiFu Town, ChengYang District, Qingdao City,
Shandong Province, P.R. [email protected]
WWW.G3D.GLOBAL
WWW.G3D.GLOBAL
G3D (a division of Goodwin Refractory Services Ltd)
Spencroft Road, Newcastle-under-Lyme, England ST5 9JE
T: +44 (0)1782 663600 F: +44 (0)1782 663611 E: [email protected]
G3D-014-REV4
